Bachelor's degree in Electrical or Mechanical Engineering.
7+ years of experience in wiring harness and powertrain integration.
Proven leadership in complex engineering projects from concept to launch.
Advanced skills in electrical CAD and simulation tools (e.g., Altium, MATLAB/Simulink).
Deep understanding of automotive safety standards and FMVSS regulations.
Experience with power and ground distribution strategies.
Ability to integrate new technologies into existing architectures.
Responsibilities
Own the design and optimization of electrical systems and vehicle powertrains.
Lead the development of next-generation electrical architecture.
Provide technical direction and feedback to junior engineers.
Define specifications ensuring compliance with regulations and customer needs.
Oversee prototype build-outs and lead troubleshooting efforts.
Collaborate with cross-functional teams to ensure design feasibility and cost targets.
Author technical reports and FMEA documents to communicate design insights.
Benefits
Medical, dental, and vision insurance.
14 paid holidays and vacation time.
401k matching program.
Opportunities for continued professional development.
Flexible workspaces and hours.
Full Job Description
JOB SUMMARY:
Reporting to the Director of Electrical Engineering, the Sr. Design Engineer, Electrical will lead the design, development, and optimization of complex electrical systems and vehicle powertrain architectures. You will mentor junior and mid-level engineers, drive technical decision-making, own end-to-end design lifecycles, and collaborate with cross-functional teams to bring innovative solutions from concept through production. This role offers a high-impact platform to shape next-generation technology in a fast-paced environment.
ESSENTIAL DUTIES AND RESPONSIBILITIES:
Own the architecture, schematic capture, and detailed design of electrical systems, wiring harnesses, and EV powertrain components.
Lead the development of the next iteration of our electrical architecture, including a robust power and ground distribution strategy.
Provide technical direction, design reviews, and constructive feedback to junior and peer engineers.
Define electrical system and component specifications while ensuring full compliance with FMVSS, state, federal, and customer requirements.
Oversee prototype build-outs, bench testing, and troubleshooting, leading root-cause analysis (RCA) and design iteration.
Partner closely with mechanical, manufacturing, and systems engineering teams to guarantee design feasibility, DFM (Design for Manufacturing), and cost targets.
Author high-level technical reports, FMEA (Failure Mode and Effects Analysis) documents, design specifications, and executive presentations.
Evaluate emerging materials, components, and EV industry trends to continuously improve system performance and reliability.
KNOWLEDGE, SKILLS AND ABILITIES:
Proven ability to lead complex engineering projects independently from concept to launch.
Advanced aptitude for debugging complex electrical/electronic systems and performing circuit or powertrain simulations.
Exceptional written and verbal communication skills; comfortable presenting technical data to stakeholders and leadership.
Advanced command of electrical CAD and simulation tools (e.g., Altium, Zuken, AutoCAD, Catia, 3DX, MATLAB/Simulink, or SolidWorks).
Deep familiarity with automotive or electrical safety standards, homologation, and FMVSS regulations.
Experience developing and executing power and ground distribution strategies
Experience integrating new features/technologies into existing and new architectures
Applying industry standards for harness, power, and distribution design and installation
BASIC EDUCATION AND EXPERIENCE REQUIRED
Bachelor of Science degree in Electrical or Mechanical Engineering from an accredited university
Minimum of 7+ years of Engineering experience with wiring harness, power and signal distribution design and execution, and powertrain integration (Gas, Diesel, LPG, EV)
All candidates must be a U.S. citizen or permanent resident
WE VALUE
Ability to anticipate and understand customer needs and provide guidance
Excellent interpersonal and customer relationship skills to handle difficult and sensitive matters.
Strong project management skills. Exposure to difficult or complex projects a plus.
Ability to influence stakeholders
Effective communication and ability to communicate complex details in a clear manner.
Flexible workspaces and work hours that help you unleash the best you.
Working in a collaborative team and balancing the needs of individual stakeholders while delivering corporate objectives.
INCLUDES
Continued Professional Development
Benefits including medical, dental and vision insurance, 14 paid holidays, vacation time and 401k matching
*The specific statements shown in each section of this description are not intended to be all-inclusive. They represent typical elements and criteria necessary to successfully perform the job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions
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About Blue Bird Corporation
Blue Bird Corporation is a designer and manufacturer of school buses. The company was founded in 1927 and is headquartered in Fort Valley, Georgia. Blue Bird Corporation offers a variety of bus models, including electric, propane, and compressed natural gas-powered buses. The company also provides aftermarket parts and service support for its buses.
