Senior Controls Engineer

Alkar

$95K — $115K *
Lodi, WI 53555In-Person
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • 5+ years designing and programming industrial control systems for automation and systems integration.
  • Proficiency in Rockwell/Allen Bradley PLC and HMI platforms; Siemens experience preferred.
  • Familiar with process control, VFDs, servo motion, safety PLCs, and instrumentation.
  • Strong ability to read, create, and review electrical schematics and technical documentation.
  • Bachelor's or Associate's degree in engineering or equivalent technical training.

Responsibilities

  • Lead controls scope for equipment projects from requirements to customer acceptance.
  • Design and program PLC and HMI applications using Rockwell Automation platforms.
  • Define control strategies and project documentation.
  • Serve as a senior resource for troubleshooting and resolving controls issues.
  • Review electrical schematics and controls documentation for compliance and accuracy.
  • Improve standards for programming, documentation, and commissioning practices.
  • Provide mentorship to engineering and technical teams.

Benefits

  • Collaborative work environment with cross-functional teams.
  • Opportunity for technical guidance and mentorship roles.
  • Limited travel (up to 10%) during customer support.
  • Engagement in innovative projects with a company over 60 years old.
  • Focus on safety, quality, and operational excellence.
Full Job Description
Position Summary

As a Senior Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field service. We're looking for someone who has a strong technical background and versatility who can shift gears when priorities change, help others, and grow alongside a company that's still innovating after 60+ years.

Key Responsibilities
  • Lead the controls scope for complex equipment projects from initial requirements and system architecture through programming, testing, commissioning, and customer acceptance.
  • Design and program PLC and HMI applications using Rockwell Automation platforms, including ControlLogix/CompactLogix, Studio 5000, and FactoryTalk View.
  • Define control strategies, documentation, and project deliverables.
  • Serve as a senior technical resource for difficult troubleshooting, root-cause investigation, and resolution of controls issues in the factory, remotely, and at customer sites.
  • Review electrical schematics, panel designs, controls documentation, and code for safety, accuracy, maintainability, and compliance with project requirements.
  • Improve programming standards, reusable code, system architecture, version control, documentation, and commissioning practices across the Controls team.
  • Provide technical guidance and mentorship to controls engineers, electrical designers, technicians, manufacturing personnel, and field-service personnel.
  • Support customer startups and commissioning, with travel generally limited to up to 10%.


What Makes You a Great Fit
  • Strong solving problems and hands-on troubleshooting.
  • Adaptable and dependable.
  • Collaborative-able to work independently and as part of cross-functional teams.
  • Organized with attention to detail
  • Effective communicator-clear and professional verbal and written skills.
  • Committed to safety and operational excellence.
  • Priority on quality, support, and doing things the right way.


Requirements

  • 5+ years of experience designing and programming industrial control systems for automated machinery, OEM equipment, or systems-integration projects. Exceptional demonstrated capability may substitute for years of experience.
  • Proficiency with Rockwell/Allen Bradley PLC and HMI platforms; Siemens experience is a plus.
  • Experience with process control, VFDs, servo motion, safety PLCs, instrumentation, and multi-system integration.
  • Ability to read, create, and review electrical schematics and technical controls documentation.
  • Ability to manage several active projects while communicating priorities, risks, and technical decisions clearly.
  • Bachelor's or Associate's degree in an engineering-related discipline, or equivalent technical training and experience.

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