AeroVironment

Research Scientist Mechanical Engineer

AeroVironment$74K — $113K *
Aerospace & Defense
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • U.S. Citizenship required due to government facility work.
  • Advanced degree in Aerospace Engineering, Mechanical Engineering, Physics, Applied Mathematics, or related field preferred.
  • Experience in additive manufacturing, composite layup, and computational modeling is required.
  • Familiarity with technical computing languages like Python, Matlab, and/or Julia is necessary.
  • Strong oral and written communication skills are essential.

Responsibilities

  • Design and prototype kinematic and folding structures using rapid iteration.
  • Support experimental testing of deployment dynamics and structural integrity.
  • Evaluate packaging efficiency using advanced materials and manufacturing techniques.
  • Analyze data from prototypes to refine finite element models.
  • Collaborate on innovative R&D projects related to adaptive structures.

Benefits

  • Comprehensive medical, dental, and vision insurance.
  • 401K plan with company matching contributions.
  • Flexible 9/80 work schedule allowing for additional time off.
  • Company-wide paid holiday shutdown for extended break.
Full Job Description
Worker Type

Regular

Job Description

Research Engineer- Adaptive Structures

Summary

AV, Inc. is seeking an entry level Research Engineer in Adaptive Structures to work at Wright-Patterson Air Force Base in Dayton, OH. The position will be performed in collaboration with the Foundational Technologies Directorate of the Air Force Research Laboratory.

We are seeking an innovative and hands-on R&D Engineer to join our Adaptive Structures team. In this role, you will design, prototype, and rigorously test next-generation deployable structures. From origami-inspired RF reflectors and solar arrays to self-erecting shelters, you will bridge the gap between theoretical kinematics and physical reality, creating mechanisms that pack small and perform big.

Position Responsibilities
  • Design & Prototype: Translate conceptual kinematic and folding patterns into functional physical models using rapid iteration.
  • Experimental Testing: Support the development and execution of experimental test campaigns to evaluate deployment dynamics, stiction, repeatability, and structural integrity under simulated environmental conditions.
  • Material Integration: Work with advanced composites, additive manufacturing materials and flexible thin-film membranes to evaluate and improve packaging efficiency and strength-to-weight performance.
  • Data Analysis & Communication: Instrument prototypes with motion capture and strain sensors, analyzing dynamic deployment behavior to validate and refine finite element models.


Position Qualifications
  • This position involves working within a government facility and requires U.S. Citizenship
  • An advanced degree in Aerospace Engineering, Mechanical Engineering, Physics, Applied Mathematics, or other related technical discipline is desired (recent Ph.D. or MS is preferred; graduate students with a defense scheduled will also be considered).
  • Working knowledge or academic/research experience in one or more of the following areas: additive manufacturing, composite layup techniques, and computational modeling
  • Prior experience with technical computing languages such as Python, Matlab, and/or Julia
  • Excellent oral and written communication skills are a prerequisite for employment.


Location
  • Onsite in Dayton, OH


Preferred Qualifications & Desired Competencies
  • Expertise in additive manufacturing, composite layup techniques, and computational modeling
  • Experience with adaptive structures
  • Experience with prototype formation


Physical Demands
  • Travel required to domestic US sites - up to 10%.
  • Ability to work in an office and lab environment


Clearance Level

No Clearance

The salary range for this role is:
$74,500 - $113,500

AeroVironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate's work experience, education/training, and key skills.

ITAR Requirement:

This position requires access to information that is subject to compliance with the International Traffic Arms Regulations ("ITAR") and/or the Export Administration Regulations ("EAR"). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironment's determination that it will be able to obtain an export license in a time frame consistent with AeroVironment's business requirements. A "U.S. person" according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR a7 120.15. Some positions will require current U.S. Citizenship due to contract requirements.

Benefits: AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: http://www.avinc.com/myavbenefits.

Principals only need apply. NO agencies please.

ITAR

U.S. Citizenship required

About AeroVironment

Size
1,214 employees
Market Cap
$2 billion
Industry
Net Income
$29.8 million
Founded
1971
5 Year Trend
+13.8%
Revenue
$394.1 million
NASDAQ

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