Bachelor's degree in engineering or related field preferred (Material Engineering/Science, Electrical Engineering, etc.)
Minimum one year of experience in failure analysis of semiconductor laser dies and photonic integration circuit quality control
Familiarity with analytical techniques like SEM, EDS, XRD, FIB, TEM
Experience in debugging and failure analysis of prototypes and products
Strong understanding of optical communication principles and standards
Knowledge of optical chip/module assembly processes and quality standards
Excellent analytical, problem-solving, and reporting skills
Responsibilities
Conduct failure analysis on Active Optical Cables (AOCs) to identify various failure modes
Prepare and review TL 9000 measurement data and upload reports
Review customer-reported issues and maintain RMA cases
Identify manufacturing defects and quality control issues in transceivers
Analyze aging and worn-out components for degradation
Draft detailed 8D reports with root cause analysis and recommendations
Collaborate with teams to improve product quality and performance
Benefits
Flexible and competitive health plans (medical, dental, vision)
Employer matching on 401(k) contributions
Generous PTO policy with unused PTO payout
Relocation package available within the US
Immigration sponsorships available for eligible candidates
Full Job Description
Summary
We are seeking a Product & Component Failure Analysis Engineer. In this role you will be investigating the mechanical, physical, chemical, and different stress factors that lead to a product or component condition, that no longer meets our criteria by systematically examining data and identifying root causes, defect detection and failure analysis to prevent future failures and improve product or component performance.
Responsibilities
Work on failure analysis of Active Optical Cables (AOCs) and identify failure modes, such as physical damage, connector damage, fiber breakage, power supply problems, electromagnetic interference (EMI), poor assembly, signal integrity issues, reflection, and crosstalk.
Prepare and review monthly TL 9000 measurement data and upload report
Review customer-reported issues and RMA (return material authorization) cases, database and record maintenance.
Identify transceiver manufacturing defects, quality control issues, improper termination or poor-quality connectors, and improper soldering or misalignment of components.
Detect and analyze aging and worn-out key components (Tx & Rx) from degradation.
Draft comprehensive 8D reports detailing failure causes and recommendations for rectification. Determining root causes using analytical technologies, knowledges and tools.
Quality Improvement - debugging and writing procedures related to production and field returns. Monitoring products & components performances and correlating issues to improve production yield.
Communicate the analysis results and put forward corrective suggestions to correlative teams and departments.
Work with multi-teams for products quality, function and standards specifications
Qualifications
Bachelor's degree in engineering or a related field preferred Material Engineering/Science, Electronical Engineering, semiconductor, Material Engineering, Material Science, Physics, etc.
Minimum of one years of in failure analyses of semiconductor laser dies, semiconductor process monitoring, and photonic integration circuit quality control preferred
Expected skills include exposure to various analytical techniques, such as SEM, EDS, XRD, FIB, TEM, etc.
Experience in debugging and failure analysis techniques of prototypes and products
Strong understanding of optical communication principles and standards
Understanding of processes involved in optical chip and module assembly, alignment, and burn-in processes
Excellent analytical and problem-solving capabilities including using analysis software and systems
Knowledge of quality standards, regulations, and GR-468 Generic Reliability Assurance Requirements
Excellent presentation and reporting skills, good organization and multi-tasking skills and excellent attention to details
Location
This position will be on-site based in Sugar Land, Texas.
Flexible and competitive health (medical, dental, vision) plans offer the employee with the right options to meet individual and family needs
Employer matching on 401(k) deferrals
Generous PTO policy, with unused PTO payout at end of the year
Relocation package available within US
Immigration sponsorships (Must be currently authorized to work in the US)
We do not accept unsolicited proposals from third-party recruiters or agencies. Contacting hiring managers directly may result in disqualification of submissions.