About the RoleWe are seeking a hands-on, detail-oriented Process Engineer to support and optimize our SMT and electronic assembly manufacturing operations. This role is responsible for programming, developing, and sustaining manufacturing processes within a high-mix PCB assembly environment.
The ideal candidate has strong experience programming SMT equipment, creating reflow oven profiles, troubleshooting soldering defects, and supporting new product introductions (NPI).
This is a highly visible role that works cross-functionally with Production, Quality, and Leadership to drive continuous improvement and manufacturing excellence.
Key ResponsibilitiesSMT Equipment Programming & Optimization- Program and optimize Pick-and-Place (PnP) machines
- Program and support Stencil Printers and/or Jet Printers
- Develop and fine-tune AOI (Automated Optical Inspection) programs
Reflow & Thermal Process Engineering- Develop and validate reflow oven profiles for leaded and lead-free assemblies
- Use thermal profiling tools to verify: Ramp rates, Time above Liquidus, peak temperature.
- Troubleshoot solder-related defects including Solder balls, tombstoning, head-in-pillow, voiding.
Process Development & Continuous Improvement- Support NPI builds and process validation
- Develop and maintain work instructions, setup sheets, and process documentation.
- Lead root cause analysis and implement corrective actions
- Improve first-pass yield and reduce rework
- Optimize cycle times and line efficiency
Quality & Compliance- Ensure compliance with IPC standards (IPC-A-610, J-STD-001)
- Support audits and customer quality initiatives
- Participate in DFM reviews and provide manufacturability feedback
Cross-Functional Support- Provide technical guidance and training to operators and technicians
- Collaborate with Production, Quality, and Supply Chain teams
- Assist in evaluating new equipment and process technologies
QualificationsRequired- Bachelor's degree in Engineering or equivalent manufacturing experience
- 3+ years of experience in electronics manufacturing (SMT environment preferred)
- Hands-on experience programming: PnP machines, AOI systems, Stencil and/or Jet printers
- Experience creating and validating reflow oven profiles
- Strong troubleshooting skills in SMT processes
Preferred- IPC certification (CIS or CIT)
- Experience with MES systems
- Knowledge of conformal coating or selective solder processes
- Lean Manufacturing or Six Sigma training
- Experience in ISO-regulated environments
Skills & Competencies- Strong analytical and problem-solving ability
- Detail-oriented with strong documentation discipline
- Data-driven mindset
- Ability to work independently and collaboratively
- Clear technical communication skills
Work Environment- Manufacturing floor environment (ESD-controlled areas)
- Interaction with automated SMT equipment
- Standing and walking required during process support activities
