Magna

Process Engineer - Casting

Magna$80K — $95K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • 5-10 years experience in high pressure die castings, preferably in automotive
  • Experience in runner and cooling designs.
  • Bachelor's degree in Mechanical or Industrial Engineering required.
  • Familiarity with PLC, robot programming, root cause analysis, and statistical problem-solving methods such as DOE.
  • Lean Manufacturing experience and Six Sigma certification preferred.
  • Strong interpersonal and hands-on problem-solving skills required.
  • Excellent oral and written communication skills.

Responsibilities

  • Utilize statistical methods to optimize casting processes for improved output.
  • Analyze gate areas and runner design for better product yield and quality.
  • Collaborate with tooling engineers to enhance cooling system designs and implement improvements.
  • Conduct onsite evaluations of die cast tooling and processes at suppliers and plants.
  • Analyze scrap production to determine root causes of issues.
  • Perform cycle time assessments to identify and resolve bottlenecks in production.
  • Document critical process parameters and ensure they are updated and accessible.

Benefits

  • Access to a dynamic working environment in both office and manufacturing settings.
  • Opportunity for flexible working hours and additional shifts if required.
  • Support for professional development and improvement in engineering practices.
Full Job Description
Job descriptions may display in multiple languages based on your language selection.

Job Responsibilities:

Job Summary

The Process Engineer is responsible for the die cast operations and oversees and leads in their implementation and continuous improvement.

The requirements listed below are representative of the knowledge, skill, ability and essential duties required to successfully perform this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Essential Duties and Responsibilities
  • Utilize statistical methods (including DOE) to optimize casting process parameters to improve Net Casting Rate
  • Calculate gate areas using PQ2 methods, runner area and cross-sections to optimize part quality, yield and Net Casting Rate
  • Collaborate with Tooling Engineer with the design of the runner and cooling system. Evaluate simulation results and casting trial results, implement counter-measures to optimize Net Casting Rate
  • Sample die cast tooling both in plant and at external plants and suppliers
  • Analyze scrap and determine reason or root cause of problem
  • Perform cycle time analysis, determine bottleneck operation and implement counter-measures to improve Net Casting Rate
  • Document critical die cast process parameters - make accessible at point of use
  • Control revision level of process parameters and equipment programs. Responsible to back-up equipment programs
  • Document all die cast process changes and maintain change history
  • SME: Furnaces, Die Cast Machine, Die spray system, Die Cast automation
  • Manage equipment suppliers. Manage timing and budget
  • Review production process to measure compliance to the standard parameters


Qualifications
  • 5-10 years related experience in the high pressure die castings in the automotive industry
  • Runner & Cooling Design experience
  • BS - Mechanical/Industrial Engineering
  • Knowledge of PLC, Robot programming, Root Cause Analysis, Statistical Problem Solving & DOE
  • Lean Manufacturing background & Six Sigma preferred
  • Good interpersonal skills and "hands-on" problem solving expertise
  • Excellent oral and written communication skills
  • Ability to work in a fast paced working environment
  • Flexibility to travel in Ontario and abroad
  • Fundamental computer skills using Microsoft Office suite, MS Project, AutoCAD and Minitab
  • Must be able to understand written instructions


Work Environment
  • Includes office and manufacturing plant
  • Must be able to perform all essential functions as appropriate on the plant floor, in meetings, and with employees of all departments, management, customers and suppliers
  • Provide support for three shifts and weekend production schedule as required by management
  • Flexible hours and able to work additional hours as required


Work Authorization
  • Applicants must be legally authorized to work in the United States at the time of hire. Candidates who currently hold valid work authorization under a TN or H-1B visa may be considered, provided they are authorized to work for this employer without requiring new or additional visa sponsorship. The company is unable to sponsor new employment-based visas or other immigration sponsorship for this position.


Other Considerations
  • This job description in no way states or implies that these are the only duties to be performed by the employee occupying this position. Employees will be required to follow any other job-related instructions and to perform any other job-related duties requested by their manager.
  • A review of this description has excluded the marginal functions of the position that are incidental to the performance of fundamental job duties. All duties and requirements are essential job functions.
  • Requirements are representative of minimum levels of knowledge, skills and/or abilities. To perform this job successfully, the incumbent will possess the abilities or aptitudes to perform each duty proficiently.

Worker Type:

Regular / Permanent

Group:

Cosma International

About Magna

Magna Careers

Join Magna’s dynamic team of professionals and be part of a company that’s leading the way in automotive innovation. At Magna, we offer unparalleled job opportunities in an environment that values diversity, leadership, and growth. Work You’ll Do At Magna, we are committed to fostering an inclusive culture where every team member is empowered to contribute, innovate, and excel. We believe that diverse perspectives lead to groundbreaking ideas and better decisions. Joining our team means you’ll work alongside some of the industry’s most talented professionals, using state-of-the-art technology to create revolutionary automotive solutions. Lead in a Unique Market Position Magna stands at the forefront of the automotive industry, combining advanced technology, deep industry expertise, and a commitment to innovation that drives us forward. As a leader in our field, we offer careers that are not just jobs, but pathways to personal and professional growth. Explore Magna’s Job Opportunities Whether you’re looking for a position in engineering, design, production, or management, Magna has a place for you. Our global presence offers a wealth of opportunities for career advancement, professional development, and networking. From internships that provide real-world experience to leadership roles that challenge your skills, Magna is dedicated to helping you reach your full potential. Innovative Work Environment Magna is committed to innovation and excellence. Our team is constantly pushing the boundaries of what’s possible in the automotive world, making it an exciting place to grow your career. We encourage creativity and initiative, and we reward our employees with the benefits and support they need to succeed both professionally and personally. Be Part of a Great Team At Magna, you’ll find a collaborative environment that values teamwork and open communication. Our employees share a common goal: to lead the industry through innovation, efficiency, and sustainability. With diversity training and a focus on inclusive employment practices, Magna is a place where everyone can thrive. Future-Proof Your Career With Magna, you’re not just finding a job; you’re building a career. We offer extensive training and development programs to help you continue learning and evolving as a professional. With opportunities for advancement and a culture that promotes from within, Magna empowers you to design a career path that meets your ambitions. Stay Connected Join Our Team Search for open positions that match your skills and interests. We are always on the lookout for passionate, curious, and innovative team players. Explore the possibilities that Magna offers. SEARCH MAGNA JOBS Keep Up to Date Stay informed with career tips, insider perspectives, and industry-leading insights you can use today—all from the people who work here. READ CAREERS BLOG Job Alert Emails Customize your subscription to receive job alerts, the latest news, and insider tips tailored to your preferences. Discover the exciting and rewarding career opportunities that await at Magna.
Learn more about Magna
Size
161,000 employees
Market Cap
$15.9 billion
Industry
5 Year Trend
-0.1%
NASDAQ

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