Principal TPS Materials Engineer

Inversion

$175K — $244K *
Vista, CA 92084In-Person
Aerospace & Defense
11 - 15 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Materials Science, Materials Engineering, Chemical Engineering, Mechanical Engineering, Aerospace Engineering, or equivalent experience.
  • 12+ years of experience developing materials for extreme temperature environments.
  • Experience with carbon phenolic ablators, reinforced carbon/carbon, or refractory ceramic matrix composites.
  • Proficient in thermal response and material strength testing across a wide temperature range.
  • Skilled in prototyping and scaling material fabrication processes.
  • Ability to thrive in a fast-paced, innovative environment.
  • Must be able to obtain and maintain a U.S. government Secret/Top Secret security clearance.

Responsibilities

  • Lead development of high-performance, low-cost ablative TPS materials from formulation to automated production.
  • Develop and optimize new ablative material formulations for enhanced performance and reduced costs.
  • Characterize material performance under harsh thermal conditions.
  • Prototype small-scale material fabrication and advance it towards flight qualification.
  • Automate large-scale material fabrication using advanced composite manufacturing techniques.
  • Plan and execute extensive material characterization campaigns for thermal and mechanical testing.
  • Collaborate with vendors and suppliers to integrate new materials and processes.

Benefits

  • Opportunity to lead innovative materials development projects in aerospace.
  • Work in a fast-paced, tech-driven environment encouraging rapid iteration and prototyping.
  • Mentorship role to support and develop both senior and early-career engineers.
  • On-site position at a state-of-the-art facility in Playa Vista, CA.
Full Job Description
What You'll Do:

Inversion's reentry vehicles depend on thermal protection materials that perform like the state of the art but cost far less. As the Principal Materials Scientist, you will lead the development of a family of high-performance, low-cost ablative TPS materials - owning them from formulation through automated production at scale. In this role, you will:
  • Develop new ablative TPS material formulations optimized for performance and cost
  • Characterize material response across harsh thermal environments
  • Prototype material fabrication at small scale and mature it toward flight quality
  • Automate fabrication at large scale, drawing on composite manufacturing methods such as automated tape winding, mandrel tooling design, and elevated-temperature curing
  • Plan and execute material characterization campaigns spanning thermal response testing and mechanical property testing across a wide temperature range
  • Work with outside vendors, test facilities, and suppliers to bring new materials, capabilities, and processes in-house at Inversion
  • Mentor senior and early-career engineers across the organization


Required Qualifications:
  • Bachelor's degree in Materials Science, Materials Engineering, Chemical Engineering, Mechanical Engineering, Aerospace Engineering, or equivalent experience in a relevant field
  • Typically, 12+ years of professional experience developing, formulating, or producing materials for extreme temperature environments
  • Experience with at least one of: carbon phenolic ablators, reinforced carbon/carbon, or refractory ceramic matrix composites
  • Experience with material characterization testing, including both thermal response testing and material strength testing across a wide temperature range
  • Experience prototyping and scaling material fabrication processes
  • Proven ability to work effectively in a fast-paced environment, including prototyping and rapid iteration of new products
  • This position is on-site at Inversion HQ in Playa Vista, CA.
  • Must have the ability to obtain and maintain a U.S. government Secret/Top Secret security clearance.


Desired Qualifications:
  • PhD in Materials Science or a related field
  • Hands-on background with woven, felted, or needled high-temperature fiber preforms and material architectures
  • Experience organizing and executing arc jet material response test campaigns
  • Experience with large-scale composite manufacturing automation (automated tape laying/winding, filament winding, mandrel tooling, autoclave or oven cure development)
  • Experience with ablation and thermal response modeling tools (e.g., FIAT, CHAR, PATO)
  • Experience with thermophysical and thermochemical property measurement (TGA/DSC, laser flash, dilatometry)
  • Experience taking a new material from laboratory formulation through qualification for flight
  • Familiarity with non-destructive evaluation methods for composite and ablative structures
  • Prior experience working in startups and/or small independent teams

The California annual base salary for this role is currently $175,000-$244,000. Pay Grades are determined by role, level, location, and alignment with market data. Individual pay will be determined on a case-by-case basis and may vary based on the following considerations: interviews and an assessment of several factors that are unique to each candidate, job-related skills, relevant education and experience, certifications, abilities of the candidate and internal equity.

ITAR Compliance:

To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

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