Description

Position at Samtec, Inc

Position Summary

The Principal Engineer - Optics Manufacturing Integration is a senior individual contributor responsible for ensuring optical designs, materials, and processes are manufacturable, scalable, and production-ready. This role serves as the primary technical liaison between R&D, New Product Development, and Operations, guiding design-for-manufacturing decisions and leading the transfer of technologies into pilot and high-volume manufacturing.

Essential Duties and Responsibilities

Manufacturing-Focused Process Development

• Develop and optimize optical assembly processes suitable for pilot and production environments.
• Establish robust process windows using DOE, FMEA, and Six Sigma methodologies.
• Ensure processes meet reliability, quality, and qualification requirements.
• Champion DFM strategies in early-phase design and development activities.

R&D and Operations Interface

• Provide manufacturing feedback to R&D on designs, materials, and assembly approaches.
• Guide design adjustments to align with equipment capability, yield, throughput, and cost.
• Ensure early alignment between development intent and manufacturing constraints.

Process Transfer & Industrialization

• Lead technology transfer from R&D to domestic and international manufacturing sites.
• Own process documentation, qualifications, and readiness assessments.
• Support production ramp-up from pilot through volume manufacturing.

Equipment & Automation Support

• Collaborate with operations teams on equipment selection, configuration, and optimization.
• Provide hands-on technical support for automated and semi-automated assembly tools.
• Drive novel solutions to improve yield, repeatability, and throughput.

Production Support & Continuous Improvement

• Support root-cause analysis of manufacturing issues.
• Advise on corrective actions and process improvements.
• Maintain production stability while preserving product architecture intent.

Technical Mentorship

• Mentor process and manufacturing engineers in DOE, failure analysis, and process discipline.
• Establish best practices for optical assembly and handling.

Required Education

• BS in Electrical Engineering, Materials Science, Chemical Engineering, Mechanical Engineering, or a related field required.
• MS preferred

Required Experience

• 15+ years of experience in optoelectronic or microelectronics manufacturing environments.
• Strong background in process development, assembly, and equipment-based manufacturing.
• Demonstrated experience transferring new technologies into production.
• Hands-on experience with automated and semi-automated manufacturing tools.

Required Knowledge, Skills, and Abilities

• Deep understanding of optical module assembly and manufacturing processes.
• Strong knowledge of DOE, FMEA, and statistical process methodologies.
• Practical experience troubleshooting production issues in factory environments.
• Strong cross-functional communication skills.

Citizenship / Clearance Requirement

• U.S. Citizenship or Green Card required.

Role Characteristics

• Senior individual contributor with strong manufacturing presence.
• Hands-on engagement in laboratory and pilot production environments.
• Heavy interaction with Operations and Manufacturing Engineering.
• Driven to innovate with emphasis on scalability, yield, and production readiness.

Salary and benefit offerings:

The preferred location for this position is the Samtec Vista Design Center in San Diego/Vista, CA. At this site, the salary range is $187,000 - $212,000 annually, based on experience, plus generous Samtec bonuses paid three times per year (February, August, and late fall).

A secondary option is the Silicon Valley Design Center in Santa Clara, CA, where the salary range is $220,000 - $250,000 annually, based on experience, plus the same bonus structure.

The third location is the Samtec Microelectronics facility in Colorado Springs, CO, with a salary range of $159,000 - $180,000 annually, based on experience, plus bonuses as noted above.

Relocation assistance is available only for moves to the preferred location (San Diego/Vista, CA).
Samtec's generous benefits package includes medical (HSA/PPO) dental, vision, hearing, group life, AD&D, short- and long-term disability, EAP, 401K match / profit sharing (Samtec will contribute 7% of your total gross pay to your 401(k) plan regardless of any contributions you make and will match the first 5% of your contribution to the 401(k)-plan dollar for dollar), plus other voluntary options, as well as paid time off.

Apply now if you have what it takes and are interested in joining Samtec's vaunted culture, with competitive salaries and world-class benefits.