Position Overview: The New Product Introduction (NPI) Quality Engineer - Mechanical is responsible for ensuring that new products are designed, developed, and launched in compliance with quality standards and regulatory/stakeholder requirements. This role drives risk-based quality planning, ensuring that outputs from design and process development are effectively translated into control plans and inspection strategies to support scalable, repeatable manufacturing.
The NPI Quality Engineer partners cross-functionally with Engineering, Manufacturing, Supply Chain, and Supplier Quality to proactively identify risks, implement controls, and ensure strong product realization from prototype through production.
Key ResponsibilitiesNPI Quality Planning & Execution- Lead quality activities throughout the NPI lifecycle
- Develop and maintain Quality plans aligned with program milestones
- Use best practices with regards to compliance with AS9100 / ISO 9001 requirements during product introduction
- Participate in design reviews, gate reviews, first article builds, engineering change reviews, and readiness assessments
Risk Management & FMEA- Lead or participate in Design FMEA (DFMEA) and Process FMEA (PFMEA) activities
- Identify critical risks related to product performance, manufacturing process, supplier capability, customer requirements, and regulatory requirements
- Drive risk mitigation actions and track closure
- Ensure PFMEA outputs are actionable and aligned with real production conditions
Product and Process Validation- Define and execute Product and Process Validation activities where applicable
- Drive closure of design, manufacturing, supplier, and test-related quality issues before production release
- Verify that all critical characteristics are adequately controlled
- Establish First Article Inspection (FAI) requirements
- Implement preventative actions to improve product reliability and manufacturability
Supplier Quality Integration- Collaborate with Supplier Quality to:
- Flow down requirements to suppliers
- Ensure supplier inspection and validation aligns with internal requirements
- Support supplier qualification and processes
Nonconformance & Continuous Improvement- Support MRB activities during NPI builds and early production
- Drive root cause analysis using structured methods across design, supplier, manufacturing, and field issues
- Feed lessons learned and continuous improvement activities back into development programs
Documentation & QMS Integration- Help develop and maintain DFMEA/PFMEA, control plans, inspection plans, and quality procedures
- Ensure documentation is controlled within the QMS system
- Support internal and external audits related to NPI activities
Required Qualifications- Bachelor's degree in Mechanical or Aerospace Engineering
- 3+ years in automotive, aerospace, defense, robotics, or complex electromechanical systems
- Strong knowledge of: PFMEA / DFMEA , control plans, inspection planning & metrology, root cause analysis methodologies
- Experience with AS9100, ISO 9001, or similar QMS standards
- Ability to read engineering drawings and interpret GD&T
Preferred Qualifications- Involvement in both small and large scale NPI / product lifecycle activities
- Familiarity with ASME Codes and Standards
- Experience working in integration/production environments
- Hands-on experience with MRB and nonconformance systems
Physical Demands- Prolonged periods of sitting at a desk and working on a computer
- Occasional standing and walking within the office
- Manual dexterity to operate a computer keyboard, mouse, and other office equipment
- Visual acuity to read screens, documents, and reports
- Occasional reaching, bending, or stooping to access file drawers, cabinets, or office supplies
- Lifting and carrying items up to 20 pounds occasionally (e.g., office supplies, packages)
BenefitsMedical Insurance: Comprehensive health insurance plans covering a range of services
Saronic pays 100% of the premium for employees and 80% for dependents
Dental and Vision Insurance: Coverage for routine dental check-ups, orthodontics, and vision care
Saronic pays 100% of the premium under the basic plan for employees and 80% for dependents
Time Off: Generous PTO and Holidays
Parental Leave: Paid maternity and paternity leave to support new parents
Competitive Salary: Industry-standard salaries with opportunities for performance-based bonuses
Retirement Plan: 401(k) plan with company match
Stock Options: Equity options to give employees a stake in the company's success
Life and Disability Insurance: Basic life insurance and short- and long-term disability coverage
Pet Insurance: Discounted pet insurance options including 24/7 Telehealth helpline
Additional Perks: Free lunch benefit and unlimited free drinks and snacks in the office
