Microgrid Controller Development Firmware Engineer - Morrisville/Raleigh, NC

Delta Electronics

$110K — $130K *
Energy & Utilities
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • B.S. or M.S. in Electrical Engineering, Power Electronics, Controls, or Computer Engineering (or equivalent experience)
  • Strong grasp of power-electronics control, including inverter dynamics and PLL
  • Hands-on experience in real-time embedded software using C/C++ on RTOS or PREEMPT_RT Linux
  • Practical experience with industry controllers and Intelligent Electronic Devices (IEDs)
  • Working knowledge of power-system protocols like IEC 61850 and DNP3
  • Experience with HIL modeling tools and test automation using Python
  • Ability to read technical documentation and produce clear specs and test plans

Responsibilities

  • Develop real-time control applications for the Microgrid Controller on RTOS/RT-Linux
  • Implement secondary control functions and mode transitions at high speed
  • Build protection coordination logic for various operation modes and hardware paths
  • Design and tune control loops for PCS/BESS unit interfaces
  • Configure and program industry-standard controllers
  • Implement communication protocols and deterministic middleware without dynamic allocation
  • Verify functionality through Hardware-in-the-Loop testing for various scenarios
  • Support certification processes with design and test documentation

Benefits

  • Flexible working environment
  • Opportunities for professional development and training
  • Collaborative team culture
  • Access to cutting-edge technologies
  • Health and wellness programs
  • Participation in sustainability initiatives
Full Job Description
Role Summary You will own the design and in-house development of the real-time control software that runs on the Microgrid Controller (MGC). This role sits at the intersection of power-electronics control theory and deterministic embedded software, building the droop / grid-forming / grid-following, dispatch, mode-transition, and protection logic that coordinates PCS, BESS, PV, and genset assets. You will bring hands-on knowledge of industry-grade controllers and translate control laws into safe, bounded, real-time code verified on HIL. Key Responsibilities
  • Develop the MGC real-time control application on a deterministic RTOS/RT-Linux target - droop/VSG, PLL, GFM/GFL reference generation, P/Q dispatch, and bumpless mode transitions within 60 1 ms loops
  • Implement secondary control (P-f and Q-V droop, virtual inertia, SOC-aware allocation, ramp-rate limiting, black-start sequencing, resynchronization) at the 1-100 ms layer
  • Build protection coordination logic (50/51, 27/59, 81/81R, anti-islanding, interlock state machine, GOOSE fast trip/block) with hardware trip paths executing in 60 20 bcs
  • Design and tune power-electronics control loops interfacing to PCS/BESS unit controllers; validate stability, ride-through (LVRT/HVRT), and grid-fault behavior
  • Configure and program industry controllers
  • Implement deterministic comms and middleware - IEC 61850 GOOSE/MMS/SV, Modbus TCP, DNP3, PTP (IEEE 1588), lock-free IPC (DDS / shared-memory SPSC queues), with no dynamic allocation on the RT path
  • Verify all functions on HIL (Typhoon HIL, OPAL-RT, RTDS, dSPACE) for grid-tied, islanded, black-start, failover, and fault-injection scenarios
  • Support certification and release evidence - UL 1741 SB, IEEE 1547, IEC 61850 conformance, IEC 62443 / NERC CIP - with clear design and test documentation.
Minimum Qualifications
  • B.S. or M.S. in Electrical Engineering, Power Electronics, Controls, or Computer Engineering (or equivalent experience)
  • Strong grasp of power-electronics control - inverter current/voltage loops, PLL, droop, grid-forming/grid-following, and inverter-based-resource dynamics
  • Hands-on real-time embedded software in C/C++ on RTOS (FreeRTOS/SafeRTOS/ThreadX) or PREEMPT_RT Linux, with bounded WCET, ISR, and deterministic scheduling discipline
  • Practical experience with industry controllers / IEDs
  • Working knowledge of power-system protocols: IEC 61850 (GOOSE/MMS), Modbus, DNP3, and PTP time synchronization
  • Experience with model-based design and HIL (MATLAB/Simulink, PLECS, Typhoon HIL / OPAL-RT / RTDS) and test automation in Python
  • Ability to read SLDs, I/O lists, protection settings, control narratives, and register maps; clear technical writing for specs, test plans, and release evidence
Preferred Qualifications
  • Microgrid / BESS plant controller, PPC, or grid-forming inverter control development
  • Familiarity with Azure DevOps, Git mono-repo workflows, CI/CD, and formal change control / release gates
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