Master's degree in Mechanical Engineering, Aerospace Engineering, or related field.
Proven experience in designing and prototyping mechanical systems, preferably in UAVs, robotics, or defense.
Proficiency in CAD software (e.g., SolidWorks); experience with FEA tools is a plus.
Strong understanding of manufacturing processes, especially high-precision machining and plastic injection molding.
Excellent communication skills for documenting technical concepts and leading discussions.
Commitment to Harmattan AI's mission and a drive for operational excellence.
Responsibilities
Design and prototype UAV platforms and subsystems, balancing durability, efficiency, and performance.
Own system-level constraints like thermal management, mass budget, COGS, and environmental sealing.
Collaborate with R&D teams to ensure seamless mechanical integration of sensors and electronics.
Conduct rigorous testing and failure analysis, proactively identifying risks and developing validation tools.
Manage delivery packages and technical specifications, meeting tight deadlines.
Oversee manufacturing processes with suppliers, focusing on quality and schedule targets.
Maintain comprehensive documentation in Confluence, supporting knowledge sharing and continuous improvement.
Benefits
Opportunity to work in an autonomous, fast-paced environment.
Ownership of projects from concept to production.
Collaboration with cross-functional teams in R&D.
Focus on innovative UAV technology and defense applications.
Commitment to operational excellence and continuous improvement.
Full Job Description
About the Role
As a Mechanical Engineer on Harmattan AI's Airframe team, you will design UAV platforms and subsystems in an autonomous, fast-paced environment. You will take ownership of projects from concept through to production, ensuring optimal performance, reliability, and manufacturability.
Responsibilities
Design and prototype UAV platforms and complex subsystems from scratch, ensuring the right balance between durability, efficiency, and performance.
Take full ownership of system-level constraints, including thermal management, mass budget (weight), COGS (cost), and environmental sealing (IP ratings).
Work closely with R&D teams (Electrical, Software, and Industrialisation) to ensure seamless mechanical integration of sensors, payloads, and electronics.
Conduct rigorous testing, including stress and failure analysis. Identify risks proactively and develop the necessary tools (test benches, calculation sheets, or scripts) to validate designs for operation in extreme environments.
Manage your own delivery packages and technical specifications with precision, consistently meeting or exceeding requirements under tight deadlines.
Oversee the manufacturing process by collaborating directly with suppliers and external manufacturers, with a focus on plastic injection moulding and precision machining, to ensure quality and schedule targets are achieved.
Maintain the "source of truth" through Confluence and professional 2D/3D documentation. Document all designs, test results, and production workflows to support knowledge sharing and continuous improvement.
Candidate Requirements
Master's degree in Mechanical Engineering, Aerospace Engineering, or a related field.
Proven experience designing and prototyping mechanical systems, ideally within UAVs, robotics, or defence applications.
Proficiency in CAD software (e.g., SolidWorks); experience with structural and thermal analysis tools (FEA) is a strong advantage.
Strong understanding of manufacturing processes, including high-precision machining and plastic injection moulding.
Excellent written and verbal communication skills, with the ability to clearly document complex technical concepts and lead cross-functional discussions.
Full commitment to Harmattan AI's mission, vision, and growth plans, with a willingness to go the extra mile in pursuit of operational excellence.
We look forward to hearing how you can help shape the future of autonomous defense systems at Harmattan AI.
