Brookhaven National Laboratory

Mechanical Engineer for RF/Cryo

Brookhaven National Laboratory$100K — $160K *
Upton, NY 11973In-Person
Aerospace & Defense
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • B.S. in Mechanical Engineering, Physics, or related field with at least 3 years of mechanical engineering experience.
  • Experience with structural or thermal simulation tools like ANSYS or CST.
  • Proficient in 3-D CAD tools such as Inventor, SolidWorks, or Pro-E.
  • Hands-on experience in specifying, procuring, and assembling mechanical parts.
  • Strong written and verbal communication skills and interpersonal effectiveness.
  • Availability for limited off-hour on-call support (typically < 2%).

Responsibilities

  • Develop and commission mechanical components and systems, providing troubleshooting and repairs as needed.
  • Perform mechanical analysis and simulations using software tools like ANSYS and CST.
  • Assist in the operation of cryogenic systems and RF cavities.
  • Design and procure mechanical components to meet accelerator needs.
  • Generate technical documentation, including schematics and work instructions.
  • Develop maintenance schedules for mechanical systems.
  • Stay updated on best practices and principles in relevant engineering fields.

Benefits

  • Comprehensive employee benefits program.
  • Support for professional development and continued education.
Full Job Description
Position Description

The NSLS-II RF Group designs, fabricates, operates, and maintains multiple high power Radio Frequency (RF) systems, including klystrons and solid-state amplifiers. The group also designs, assembles and operates normal conducting and superconducting RF cavities and a liquid-helium cryogenic plant consisting of two 870-watt refrigerator/liquefier coldboxes. This position is responsible for the continued analysis, development, operation and optimization of mechanical components and sub-systems for the RF cavities, transmitters, the cryogenic plant, and utility systems. The successful candidate is expected to learn on the job all mechanical-related RF and cryogenics concepts. You will work as a productive and collaborative member of a multidisciplinary team of engineers and technicians through all phases of system design, component selection, prototyping, fabrication, installation, commissioning, operation, and troubleshooting.

Essential Duties and Responsibilities:
  • Develop, commission, operate, troubleshoot and repair mechanical components and sub-systems, including limited off-hours support.
  • Perform analysis, simulation and calculation of mechanical components and systems using tools such as ANSYS, CST and related codes.
  • Assist in cryogenic system operation and cryo-related cavity operation.
  • Design, procure, and/or develop mechanical components and subsystems to meet evolving accelerator requirements.
  • Generate and maintain schematics, diagrams, work instructions and technical documentation.
  • Develop maintenance schedules and work plans for operating mechanical systems.
  • Maintain current knowledge of principles, methods, and best practices within the related fields.


Required Knowledge, Skills, and Abilities:
  • B.S. in Mechanical Engineering, Physics or a related field with a minimum of three (3) years of mechanical engineering experience, with a demonstrated record of successful contributions. Master's degree in these fields is counted as 1-year experience.
  • Demonstrated experience with structural or thermal simulation tools such as ANSYS, CST, or equivalent multiphysics analysis software.
  • Experience with 3-D CAD (Inventor, SolidWorks, Pro-E or similar tools), drawing standards and engineering codes.
  • Experience of using common components, tools and equipment, such as pressure gauges, flow meters, control valves and pressure relief valves.
  • Hands-on experience on specifying, procuring, assembly and installation of mechanical parts or components.
  • Excellent written and verbal communication skills.
  • Strong interpersonal skills with the ability to work effectively in a diverse technical team environment.
  • Availability for limited off-hour on-call support for urgent operational issues (typically < 2%).


Preferred Knowledge, Skills, and Abilities:
  • B.S. in Mechanical Engineering, Physics or related field with a minimum of seven (7) years of mechanical engineering experience. Master's degree in these fields is counted as 1-year experience.
  • Experience in supervising designers and technicians.
  • Experience with cryogenic, RF, magnet or vacuum systems for accelerator applications.
  • Experience with high-power systems (>5kW).
  • Experience in pressure or cryogenic safety analysis.
  • Experience with process controls and feedback loops.


Environmental, Health & Safety Requirements:
  • Hand / eye coordination
  • May be required to walk up to 0.5 mile & climb stairs to access equipment
  • May be required to lift 30 lbs.
  • May be required to climb ladders for equipment service and inspection
  • May be required to occasionally work off-hours, nights and/or weekends to support mission critical projects


Other Information:
  • This is an onsite position.
  • The candidate must be legally authorized to work in the U.S.


Brookhaven Laboratory is committed to providing fair, equitable and competitive compensation. This is a multi-level role and the full salary range for this position is $100,600.00 - $160,710.00 / year. You will be placed at the level and salary commensurate with your experience. Salary offers will be commensurate with the final candidate's qualification, education and experience and considered with the internal peer group.

Brookhaven National Laboratory is committed to employee success and we believe that a comprehensive employee benefits program is an important and meaningful part of the compensation employees receive. Review more information at BNL | Benefits Program

About Brookhaven National Laboratory

Brookhaven National Laboratory is a research and development laboratory that conducts research in various fields, including physics, chemistry, biology, medicine, and environmental science. The laboratory is operated by Brookhaven Science Associates, a partnership between Stony Brook University and Battelle Memorial Institute. Brookhaven National Laboratory is located in Upton, New York, and has over 3,000 employees. The laboratory was founded in 1947 and is funded by the U.S. Department of Energy's Office of Science.
Learn more about Brookhaven National Laboratory
Size
3,000 employees
Industry
Founded
1947

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