Broad-Ocean Technologies, LLC - Novi, MichiganMechanical Engineer - Motor Controller Packaging & Test SystemsWe are looking for a hands-on
Mechanical Engineer - Motor Controller Packaging & Test Systems to support the development of electric motor and motor controller products. This role combines responsibility for mechanical packaging design for motor controllers with maintaining and setup Dynos for motor and controller testing. The ideal candidate enjoys both mechanical product design and practical laboratory work. This position is on-site in Novi, Michigan.
Duties and Responsibilities- Develop mechanical packaging for motor controllers, including enclosure design, mounting features, thermal management, sealing, and interface layout.
- Create 3D CAD models, detailed drawings, BOMs, and manufacturing documentation.
- Support prototype assembly, validation testing, root cause analysis, and design improvements.
- Work closely with electrical, controls, software, and test engineers throughout product development.
- Coordinate with suppliers on machining, fabrication, prototyping, and component sourcing.
- Prepare engineering documentation, assembly instructions, and test bench maintenance procedures.
- Design and fabricate fixtures, adapters, and mechanical tooling to support testing and product validation on Dynos.
- Dyno setup for testing.
Skills and Abilities- Bachelor's degree or above in Mechanical Engineering, Mechatronics, Automotive Engineering, or a related discipline.
- 3+ years of experience in mechanical packaging design, including thermal simulation for power electronics, motor controllers, inverters, or similar products.
- Knowledge of thermal management, liquid cooling, and enclosure sealing (IP67/IP6K9K).
- Proficient in SolidWorks, the CAD software package.
- Excellent hands-on experience with assembly of motor and motor controllers.
- Excellent hands-on experience with dyno setup for motor and motor controller testing.
- Good understanding of manufacturing processes including CNC machining, sheet metal, die casting, extrusion, and tolerance design.
- Familiarity with DFM/DFA principles and engineering documentation.
- Strong problem-solving skills and ability to work effectively in cross-functional teams.
- Excellent willingness to work in a laboratory environment.
EducationBachelor of Science in Mechanical Engineering (BSME), Masters preferred.
Benefits:- 401(k) retirement plan with company match
- Comprehensive health, dental, and vision insurance
- Short Term Disability, Long Term Disability and Life insurance coverage
- Flexible spending account options
- Paid time off - Vacation, Sick and Company Paid Holidays
