Penn State University

Materials Research and Development Engineer

Penn State University$121K — $265K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's Degree in Engineering or Science
  • 5-19 years of relevant experience, depending on level
  • Strong understanding of polymer structure-property relationships
  • Experience with materials characterization techniques
  • Familiarity with polymer processing and characterization methods
  • Project engineering or management experience
  • Successful in multi-disciplinary collaborations

Responsibilities

  • Support research and fabrication of advanced polymer and composite structures
  • Perform fabrication, testing, and evaluation activities
  • Apply engineering judgment to solve technical challenges
  • Contribute to technical proposals and project documentation
  • Lead technical tasks as a Task Lead or Principal Investigator
  • Present technical findings and project updates to stakeholders
  • Maintain a safe and compliant laboratory environment

Benefits

  • Comprehensive medical, dental, and vision coverage
  • Robust retirement plans
  • Generous paid time off including holidays, vacation, and sick time
  • 75% tuition discount for employees and eligible family members
Full Job Description
POSITION SPECIFICS

We are searching for a motivated Materials Research and Development Engineer to join the Polymer Composite Manufacturing Department at the Applied Research Laboratory (ARL) at Penn State. We specialize in developing innovative and affordable technology solutions than can be implemented and sustained by our customers. This role will support various research activities throughout the Advanced Manufacturing and Materials Engineering (AMME) Division including manufacturing, characterization, and design of polymers and fiber-reinforced polymer composites, elastomers, ceramic matrix composites, and/or multi-material structures.

ARL is an authorized DoD SkillBridge partner and welcomes all transitioning military members to apply.

You will:
  • Support the research, design, development, and fabrication of advanced polymer and composite structures for defense and industrial applications
  • Perform and support fabrication, characterization, testing, and evaluation activities while ensuring technical quality and accuracy
  • Apply sound engineering judgment, critical thinking, and attention to detail to solve technical challenges and support project objectives
  • Contribute to white papers, technical proposals, project plans, customer meetings, and other business development initiatives
  • Lead and manage technical tasks, proposals, and research projects while serving as a Task Lead or Principal Investigator, as appropriate
  • Present technical findings, project updates, and recommendations to sponsors, customers, and other stakeholders
  • Develop and maintain test plans, procedures, bills of materials, technical reports, presentations, and other formal project documentation
  • Execute assigned work in accordance with written and verbal instructions while proactively identifying and communicating technical issues and risks
  • Provide regular project status updates and technical progress reports to Principal Investigators, project leadership, and engineering staff
  • Collaborate effectively within multidisciplinary teams to achieve project goals and technical milestones
  • Demonstrate initiative by seeking guidance, sharing knowledge, and engaging with supervisors and team members to ensure project success
  • Maintain a safe, organized, and compliant laboratory environment while adhering to established safety procedures and best practice


Additional responsibilities for higher-level position includes:
  • Identify technical risks and develop mitigation strategies to improve program execution, system performance, reliability, maintainability, and mission effectiveness
  • Initiate and contribute to business development activities through technical concept development, customer engagement, proposal preparation, Independent Research and Development (IRAD) initiatives, and strategic technology planning
  • Mentor and provide technical leadership to junior engineers, engineering technologists, engineering support personnel, interns, and students
  • Maintain technical expertise through continued professional development, participation in technical working groups, awareness of emerging technologies, and engagement with the defense research community


Required Skills/Experience areas include:
  • Polymer structure-property relationships and the ability to produce new thermoset materials with specific properties
  • Thermoset elastomer development
  • Process development of prototype structures
  • Past success utilizing a wide range of materials characterization techniques including mechanical property testing, dynamic mechanical analysis, differential scanning calorimetry, and chemical analysis
  • Understanding of relationships between composition, microstructure, processing, and material properties
  • Polymer processing and characterization methods
  • Testing and characterization methods for composite materials
  • Project engineering or management
  • Past success providing ideas in written form for clear comprehension
  • Successful collaborations in multi-disciplinary, team-oriented cultures


Preferred Skills/Experience areas include:
  • Coatings, adhesives, and fiber-reinforced composites
  • Leading projects and working with customers/sponsors
  • Developing new proposals and projects
  • Past success working on defense projects
  • Current eligibility for access to classified information at the Secret level or higher and may be subject to a government background investigation to upgrade clearance eligibility, if required


Your working location will be fully on-site located in State College, PA. This role requires periodic travel to remote locations.

MINIMUM EDUCATION, WORK EXPERIENCE & REQUIRED CERTIFICATIONS
If filled as R&D Engineer - Materials (ARL) - Principal Professional, this position requires:Bachelor's Degree - Engineering or Science19+ years of relevant experienceRequired Certifications:NoneIf filled as R&D Engineer - Materials (ARL) - Advanced Professional, this position requires:Bachelor's Degree - Engineering or Science5+ years of relevant experienceRequired Certifications:NoneIf filled as R&D Engineer - Materials (ARL) - Senior Professional, this position requires:Bachelor's Degree - Engineering or Science14+ years of relevant experienceRequired Certifications:None

ARL's purpose is to research and develop innovative solutions to challenging scientific, engineering, and technology problems in support of the Navy, the Department of Defense (DoD), and the Intel Community (IC). FOR FURTHER INFORMATION on ARL, visit our website at www.arl.psu.edu

SALARY & BENEFITS
The salary range for this position, including all possible grades, is $121,704.00 - $265,704.00.

Salary Structure - Information on Penn State's salary structure

Penn State provides a competitive benefits package for full-time employees designed to support both personal and professional well-being. In addition to comprehensive medical, dental, and vision coverage, employees enjoy robust retirement plans and substantial paid time off which includes holidays, vacation and sick time. One of the standout benefits is the generous 75% tuition discount, available to employees as well as eligible spouses and children. For more detailed information, please visit our Benefits Page.

CAMPUS SECURITY CRIME STATISTICS

Pursuant to the Jeanne Clery Disclosure of Campus Security Policy and Campus Crime Statistics Act and the Pennsylvania Act of 1988, Penn State publishes a combined Annual Security and Annual Fire Safety Report (ASR). The ASR includes crime statistics and institutional policies concerning campus security, such as those concerning alcohol and drug use, crime prevention, the reporting of crimes, sexual assault, and other matters. The ASR is available for review here.

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