Manufacturing Excellence Engineer

Sopra Steria

$75K — $95K *
Aerospace & Defense
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • 3-7 years of experience in manufacturing or operational excellence, preferably in aerospace
  • Experience delivering Lean and/or Six Sigma projects in industry
  • Expertise in production layout design and optimization
  • Familiarity with consulting or client-embedded roles is beneficial
  • Master's degree in Industrial, Mechanical, or Manufacturing Engineering, or related field
  • Lean or Six Sigma certification (Green Belt or Black Belt) preferred

Responsibilities

  • Lead continuous improvement initiatives using Lean methodologies
  • Deliver Six Sigma projects to enhance product quality
  • Define, track, and analyze key performance indicators and implement corrective actions
  • Train and coach teams on Lean and Six Sigma tools
  • Design and optimize production layouts for efficiency and safety
  • Perform flow simulations to validate layout scenarios
  • Lead cross-functional improvement projects and report on progress

Benefits

  • Health, dental, and vision coverage
  • Life and long-term disability insurance
  • Optional add-ons for Accidental, Telemedicine, and Critical Illness coverage
  • 3 weeks of vacation plus sick leave and personal days
  • Monthly transportation allowance
  • Hybrid work environment with provided equipment
  • World-class training and development opportunities
Full Job Description
Job Description

We are seeking a Manufacturing Excellence Engineer to join our team as an embedded consultant within our aerospace clients' operations. In this role, you will act as an on-site expert, driving production line transformation through Lean, Six Sigma, and industrial simulation approaches.

You will play a key role in optimizing industrial performance, designing efficient production layouts, and supporting continuous improvement initiatives in close collaboration with client operational and engineering teams.

Key Responsibilities

Lean Manufacturing & Operational Excellence
  • Lead continuous improvement initiatives using Lean methodologies (VSM, Kaizen, 5S, SMED, waste reduction)
  • Deliver Six Sigma projects using DMAIC to reduce variability and improve product quality
  • Define, track, and analyze key performance indicators (OEE, scrap rate, cycle time, WIP) and implement corrective actions
  • Train and coach shop floor teams on Lean and Six Sigma tools and best practices

Industrial Architecture & Layout Optimization
  • Design and optimize production layouts, integrating flow efficiency, safety, and ergonomics
  • Perform flow simulations to evaluate and validate layout scenarios prior to implementation
  • Use digital twin and simulation tools to model production lines and anticipate operational impacts
  • Collaborate with industrial engineering teams to align target architectures with operational requirements

Project Management & Reporting
  • Lead cross-functional improvement projects, coordinating internal and client stakeholders
  • Track progress and report on milestones, performance improvements, and risks
  • Produce key deliverables, including functional specifications, workshop outputs, layout designs, and performance analyses


Qualifications

Experience & Education
  • 3-7 years of experience in manufacturing engineering, production engineering, or operational excellence, ideally in aerospace
  • Proven experience delivering Lean and/or Six Sigma projects in industrial environments
  • Experience in production layout design or optimization
  • Exposure to consulting or client-embedded roles is an asset
  • Master's degree (or equivalent) in Industrial, Mechanical, or Manufacturing Engineering, or a related field
  • Lean or Six Sigma certification (Green Belt or Black Belt) is preferred

Technical Skills
  • Strong knowledge of Lean methodologies and problem-solving tools (VSM, 5S, SMED, Kaizen, 8D, PDCA, Ishikawa)
  • Good understanding of Six Sigma principles and statistical tools (DMAIC, MSA, SPC)
  • Experience with flow simulation tools and digital twin solutions
  • Familiarity with aerospace standards and practices (e.g., EN9100, APQP)
  • Proficiency in CAD tools (e.g., AutoCAD, CATIA) for layout design is an asset
  • Knowledge of aerospace composite manufacturing processes is a strong advantage

Soft Skills
  • Ability to work autonomously while integrating quickly into client teams
  • Strong communication and facilitation skills, with experience leading workshops and trainings
  • Analytical mindset with a results-driven approach
  • Adaptability in complex, multicultural industrial environments

Languages
  • English (fluent)
  • French (asset)


Additional Information

Competitive Compensation
  • Attractive salary
  • Annual performance bonus

Benefits That Matter
  • Health, dental, and vision coverage
  • Life and long-term disability insurance
  • Optional add-ons: Accidental, Telemedicine, and Critical Illness coverage

Time for You
  • 3 weeks of vacation
  • Sick leave and personal days

Perks & Flexibility
  • Monthly transportation allowance
  • Hybrid work environment
  • All the equipment you need to succeed

Grow With Us
  • World-class training and development
  • Clear paths for career advancement
  • A caring, collaborative, and inclusive culture

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