Job SummaryThe Manufacturing Engineer specialized in Vacuum Thermoforming will have a "process improvement and ownership attitude" to provide process leadership and support of overall plant objectives. This individual will have input in numerous areas of the business including prototype support through production assembly of plastic vacuum thermoformed products.
- Ongoing recommendations, support, and implementation of plans for improved safety, quality, delivery and cost.
- Assist in improving manufacturing processes by utilizing continuous improvement tools and methodologies.
- Work with NPD on best practices for cost and manufacturability are applied during product design and to help insure seamless transition from design through pre-production to fully implemented manufacturing.
Essential Job Functions- Aid in production transfers from NPD to manufacturing focusing on vacuum thermoformed products.
- Develop process documentation including Process Flow and FEMA, Operator instructions, standardized work, and preventive maintenance recommendations.
- Develop new tooling and gauging to better plastic thermoformed parts and processing. Support tooling design reviews and improvements.
- Accurately enter and maintain Method of Manufacture (MOM) operations within ERP system.
- Develop, evaluate, and drive improvements to manufacturing methods, utilizing knowledge of product design, materials and parts, fabrication processes, tooling and production equipment capabilities, assembly methods, and quality control standards within the vacuum thermoforming process.
- Support production floor during all phases of product development (prototype through improvements to existing products.)
- Improve manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout.
- Troubleshoot manufacturing problems and related tooling, equipment or process issues.
- Recommend, support and implement improvements, modifications, or additions that will improve work processes.
- Take the lead in analyzing the need for new process development and to meet company needs including specifying, ordering and installing new equipment or processes.
- Contribute to the definition, development and implementation of LEAN manufacturing initiatives.
- Identify, implement and track cost savings ideas.
Requirements
- Bachelor's Degree in Mechanical, Materials, or Plastic Engineering (equivalent work experience may be considered)
- 5+ years manufacturing plastic forming experience required.
- Must have general understanding of multiple manufacturing processes including machining and assembly practices, tools and fixturing in plastic forming and processing.
- Proficiency in 3D CAD Software (preferably Solidworks). In addition to fixture design, must be able to open, view and manipulate assemblies.
- Demonstrated ability to implement change in a way that positively impacts overall department and company performance.
- Must be able to handle multiple projects simultaneously.
- Excellent verbal and written communication skills.
- Must excel at working in a team environment with a high level of people/interpersonal skills and demonstrated ability to cross functionally drive results.
- Knowledge of ERP software preferred but not required.
Physical Requirements- Ability to move parts and equipment weighing up to 50 pounds.
- Ability to safely and effectively use hand and power tools.
- Ability to consistently wear required personal protective equipment (PPE).
- Ability to work in a production facility with fluctuating temperatures, humidity, and noise levels.
- Ability to perform precision work requiring manual dexterity and fine motor control without damaging molds, tooling, or other equipment.
- Ability to stand and walk for extended periods.
- Ability to bend, stoop, kneel, crouch, and reach as needed.
- Ability to safely work around manufacturing machinery and equipment.
