Bachelor's degree in Manufacturing Engineering or related field
Minimum 8 years of experience in manufacturing engineering
Expertise in root cause analysis and statistical process tools
Hands-on experience with manufacturing equipment and simulation
Strong knowledge of lean manufacturing and quality management
Excellent problem-solving and communication skills
Familiarity with ISO 9001 or AS9100 quality standards
Responsibilities
Design and optimize manufacturing processes for efficiency
Utilize CAD/CAM and statistical tools for process modeling
Collaborate on Design for Manufacturability (DFM) principles
Lead root cause analysis for production inefficiencies
Manage equipment setup and maintenance for manufacturing tools
Conduct process capability studies and FMEA
Track KPIs and support continuous improvement initiatives
Evaluate vendor performance and develop protocols for materials
Benefits
ACS Equity Package
Health, Dental, and Vision Insurance
Paid Time Off
Full Job Description
Position Overview
Allen Control Systems is seeking a highly skilled Manufacturing Engineer to support the design, optimization, and implementation of production processes for robotic systems. The ideal candidate will have experience in process and tooling development, equipment integration, root cause analysis, and statistical process control.
What You'll Do:
Design and optimize manufacturing processes for system components, including workflow layouts, assembly methods, and automation integration to enhance efficiency and scalability.
Utilize CAD/CAM software, simulation tools, and statistical analysis (e.g., Minitab or SPC) to model processes, identify bottlenecks, and drive improvements in cycle times and yield.
Collaborate with design, quality, and operations teams to apply Design for Manufacturability (DFM) principles, ensuring seamless transition from prototyping to high-volume production.
Lead root cause analysis for production issues using methodologies like 8D or Fishbone diagrams, implementing corrective and preventive actions (CAPA) to resolve inefficiencies.
Manage equipment setup, validation, and maintenance for manufacturing tools, including CNC machines, test fixtures, and automated assembly lines.
Conduct process capability studies, failure mode and effects analysis (FMEA), and Gauge R&R (Repeatability and Reproducibility) studies to validate measurement systems and ensure data reliability for quality assessments.
Track key performance indicators (KPIs) like OEE, throughput, and scrap rates; generate reports and support continuous improvement initiatives through lean and Six Sigma tools.
Integrate supplier processes by evaluating vendor performance and developing protocols for incoming materials and components.
What You'll Need:
Education: Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related field.
Experience: Minimum of 8 years of experience in manufacturing engineering, with a focus on process design, equipment integration, and analysis in a systems or electronics manufacturing environment.
Proven expertise in root cause analysis techniques and statistical tools for process optimization and data-driven improvements.
Hands-on experience with manufacturing equipment, process simulation, and metrology practices.
Strong knowledge of lean manufacturing principles, quality management systems, and production planning.
Excellent problem-solving, project management, and communication skills.
Basic knowledge of quality standards such as ISO 9001 or AS9100.
Strong attention to detail and ability to work independently in a fast-paced inspection lab and manufacturing setting.
