FormFactor

Laser Drilling Manufacturing Engineer

FormFactor • $136K — $178K *
Manufacturing & Automotive
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree with 8+ years experience, Master's degree with 6+ years, or PhD with 3+ years of relevant experience.
  • Expertise in laser drilling processes and precision manufacturing techniques.
  • Experience with statistical process control (SPC) and data analysis for process improvement.
  • Familiarity with nanosecond and femtosecond laser systems.
  • Strong problem-solving skills and hands-on troubleshooting abilities.

Responsibilities

  • Develop precision laser drilling processes for advanced ceramic substrates.
  • Create and automate laser drilling recipes to enhance manufacturing efficiency.
  • Implement batch drilling processes to optimize equipment usage.
  • Analyze and optimize laser parameters for improved product quality and throughput.
  • Support new product introductions and ongoing process qualification activities.
  • Maintain and document engineering processes and work instructions.
  • Lead continuous improvement initiatives targeting yield and cycle time enhancement.

Benefits

  • Comprehensive medical, dental, and vision insurance coverage.
  • Life insurance and disability coverage included.
  • 401(k) plan with company match benefits.
  • Employee stock purchase plan (ESPP) available.
  • Quarterly profit-sharing bonuses and paid time off included.
Full Job Description
Shift:
The regular hours for this position are day shift.

Job Description:

The Laser Drilling Manufacturing Engineer is responsible for developing, optimizing, and sustaining precision laser drilling processes for advanced ceramic substrates used in semiconductor manufacturing. This position will focus on micro-drilling applications with tight dimensional tolerances, recipe development and automation, and batch drilling technologies to improve manufacturing efficiency, reduce raw material utilization, and enhance product quality. The engineer will work closely with Product Engineering, Manufacturing, and Equipment Engineering to support new product introductions, process development, and continuous improvement initiatives using nanosecond and femtosecond laser systems.

Key Responsibilities:
  • Develop, optimize, and sustain precision laser drilling processes for ceramic materials with micron-level feature sizes and tight dimensional specifications.
  • Create, optimize, and automate laser drilling recipes to improve process consistency, setup time, and manufacturing efficiency.
  • Develop and implement batch drilling processes to maximize equipment utilization and reduce raw material consumption.
  • Support process development for both nanosecond and femtosecond laser systems.
  • Evaluate and optimize laser parameters, including power, pulse frequency, pulse duration, focus, scanning strategy, and drilling algorithms to achieve required quality and throughput.
  • Develop, optimize, and sustain semiconductor manufacturing processes to improve yield, quality, productivity, and cycle time.
  • Support process qualification, validation, and implementation for new and existing products.
  • Establish and maintain robust process controls using Statistical Process Control (SPC), process capability analysis, and data-driven decision making.
  • Analyze manufacturing and metrology data to identify process improvements and implement effective corrective and preventive actions.
  • Create and maintain engineering documentation, including work instructions, process specifications, FMEAs, control plans, and manufacturing procedures.
  • Support engineering change implementation (ECO/ECCB) and New Product Introduction (NPI) activities.
  • Train manufacturing technicians and operators on laser drilling equipment, manufacturing processes, and best practices.
  • Collaborate with Manufacturing, Product Engineering, Quality, and Equipment Engineering to resolve technical issues and drive continuous improvement initiatives.
  • Provide hands-on support during equipment qualification, process validation, production ramp, and troubleshooting.
  • Lead continuous improvement projects focused on automation, yield improvement, cycle time reduction, and manufacturing cost reduction.


Skills:
Engineering Process, Laser Drilling, Manufacturing Process Engineering, Manufacturing Processes, Manufacturing Support, Problem Resolution, Problem Solving, Production Engineering, SPC Charts, SPC Implementation, Statistical Process Control (SPC), Technical Troubleshooting, Troubleshooting, Work Instructions, Writing Work Instructions

Education & Experience:
Minimum of 8 years of related experience with a Bachelor's degree; or 6 years and a Master's degree; or a PhD with 3 years experience; or equivalent experience | Required

Pay Range:
$136,200.00 - $178,815.00

Pay Range Explained:
This role in Livermore, California pays between $136,200.00 and $178,815.00 per year, depending on your experience, skills, and background. Pay may vary in other locations. We offer a full benefits package, including medical, dental, vision, life insurance, disability coverage, a 401(k) with company match, employee stock purchase plan (ESPP), and paid time off. You'll also be eligible for quarterly profit-sharing bonuses and flexible spending or savings accounts.

About FormFactor

FormFactor, Inc. is a leading provider of essential test and measurement technologies along the full IC life cycle ? from characterization, modeling, reliability, and design de-bug, to qualification and production test. Semiconductor companies rely upon FormFactor?s products and services to accelerate profitability by optimizing device performance and advancing yield knowledge. The Company serves customers through its network of facilities in Asia, Europe, and North America. FormFactor is headquartered in Livermore, California with operations worldwide.
Learn more about FormFactor
Size
2,293 employees
Market Cap
$1.7 billion
Industry
Net Income
$78.5 million
Founded
1995
5 Year Trend
+14.9%
Revenue
$693.6 million
NASDAQ

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