Bachelor's or Master's degree in Electrical, Electronics, Mechatronics, or a related STEM discipline.
3-5 years of experience in HIL system design and real-time simulation.
Strong proficiency in MATLAB/Simulink for model-based development tasks.
Hands-on experience with Opal-RT or similar real-time simulation platforms.
Solid understanding of inverter and converter control technology, particularly with IGBT, SCR, and SiC devices.
Familiarity with industrial communication protocols such as CAN, SPI, UART, and Ethernet.
Experience in testing embedded software within power electronics applications.
Responsibilities
Architect and maintain HIL systems to support validation of embedded controllers.
Develop plant models in MATLAB/Simulink for different power converter topologies.
Integrate models with real-time simulation platforms like Opal-RT, Speedgoat, or dSPACE.
Ensure reliable hardware interfaces, implementing signal conditioning and mapping of signals.
Collaborate with cross-functional teams to align HIL setups with control and software requirements.
Diagnose and resolve real-time execution issues and simulation model fidelity.
Maintain documentation for system configurations and update procedures as needed.
Design and execute test plans for inverter controller software leveraging HIL platforms.
Benefits
401(k)
401(k) matching
Dental insurance
Health insurance
Life insurance
Paid time off
Referral program
Vision insurance
Short/Long Term Disability
Full Job Description
Job Requirements
What You will Do:
The HITL Design & Maintenance Engineer plays a crucial role in supporting the development and ongoing maintenance of real-time simulation environments intended for validating control software within power electronic systems. The primary focus of this position is on systems that utilise Insulated Gate Bipolar Transistors (IGBTs), Silicon Controlled Rectifiers (SCRs), and the latest Silicon Carbide (SiC) technologies, particularly in inverter and converter applications. Alongside designing Hardware-In-Loop systems, the engineer is tasked with testing and validating inverter controller software, ensuring that all deliverables meet robust performance standards and comply with specified system requirements.
Key Responsibilities
Architect and maintain HIL systems to support validation of embedded controllers.
Develop plant models using MATLAB/Simulink that accurately represent various power converter topologies.
Integrate developed models with real-time simulation platforms such as Opal-RT, Speedgoat, or dSPACE.
Ensure reliable hardware interfaces, including implementation of signal conditioning and mapping of input/output signals.
Collaborate effectively with cross-functional teams to ensure HIL setups are aligned with control and software requirements.
Diagnose and resolve issues related to real-time execution and the fidelity of simulation models.
Maintain comprehensive documentation for system configurations and update procedures as needed.
Design and execute detailed test plans for inverter controller software, leveraging HIL platforms for thorough validation.
Analyse test results and provide support for debugging control algorithms and embedded code.
Ensure complete traceability between software requirements and HIL test coverage.
What You Will Bring:
Bachelor's or Master's degree in Electrical, Electronics, Mechatronics, or a related STEM discipline.
3-5 years of experience working on HIL system design and real-time simulation.
Strong proficiency in MATLAB/Simulink for model-based development tasks.
Hands-on experience with Opal-RT or comparable real-time simulation platforms.
Solid understanding of inverter and converter control, particularly with IGBT, SCR, and SiC device technologies.
Familiarity with industrial communication protocols, including CAN, SPI, UART, and Ethernet.
Experience in testing embedded software within power electronics applications.
Desirable Skills
Experience working with Simulink Real-Time or RT-LAB environments.
Knowledge in sensor and actuator emulation techniques.
Background in Locomotive Drives, Locomotive electrical controls, industrial drives, automotive systems, or renewable energy domains.
Familiarity with software testing frameworks and version control systems.
Work Requirements:
This role is considered an on-site position located in Erie, PA.
You must be able to commute to and from the location with your own transportation arrangements to meet the required working hours.
Shop floor environment, which may include but not limited to extensive walking, and ability to lift up to 40 lbs.
Benefits:
401(k)
401(k) matching
Dental insurance
Health insurance
Life insurance
Paid time off
Referral program
Vision insurance
Short/Long Term Disability
About Quest Global Manufacturing
Quest Global Manufacturing is a leading provider of engineering and manufacturing services to the aerospace, defense, and industrial markets. The company was founded in 1997 and is headquartered in McLean, Virginia. Quest Global Manufacturing has a team of over 11,000 professionals who work with clients around the world to design, build, and maintain complex systems and components. The company's services include product design, engineering, prototyping, testing, and more. Quest Global Manufacturing is committed to delivering innovative solutions that help its clients succeed in today's competitive marketplace.
