Composites Manufacturing Engineer

SEKISUI Aerospace$70K — $95K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's Degree in Manufacturing or Mechanical Engineering or related field.
  • 5-7 years of aerospace engineering preferred.
  • Experience with Catia V5, Inventor, Solid Works, or other 3D CAD software required.
  • Detailed understanding of GD&T and its applications.
  • Proficient in MS Office Suite: Word, Excel, PowerPoint, Project.
  • Experience with ERP systems is a plus.
  • Composite part fabrication experience preferred.

Responsibilities

  • Develop tools and processes for efficient and quality production.
  • Provide shop floor support to manufacturing teams.
  • Establish and apply statistical methods to control processes and enhance productivity.
  • Create work instructions and Bill of Materials (BOM).
  • Implement continuous improvements using Lean, Six Sigma, and Kaizen methodologies.
  • Design and define requirements for manufacturing equipment and tooling.
  • Conduct safety and failure mode analyses (FMEA) as well as process capability assessments.

Benefits

  • Free medical coverage for employees, with additional low-cost options.
  • Dental, vision, and prescription coverage.
  • Life and AD&D insurance provided.
  • 401k plan with company match.
  • Employee assistance program available.
  • Wellness program to support employee health.
  • Tuition reimbursement for further education.
  • Employee discounts on various services and products.
  • Generous PTO starting at 3 weeks per year, available immediately.
  • 12 paid holidays each year and a week off during winter holidays.
Full Job Description
Type: Full Time, Exempt

Benefits
  • Medical (free employee only coverage and low-cost options available)
  • Dental, Vision, Prescription
  • Life and AD&D Insurance
  • Company Sponsored 401k with Employer Match
  • Employee Assistance Program
  • Wellness Program
  • Tuition Reimbursement
  • Employee Discounts
  • PTO starting at 3 weeks per year! Available to use immediately upon accrual!
  • 12 Paid Holidays!
  • Closed for a week during the winter holidays!

Position

As a Manufacturing Engineer, you will be responsible for the development and improvement of composite part fabrication processes, methods, and tooling. Position may include design of tools, shop floor manufacturing support, process development and introduction of new products.

What you will do:
  • Develop tools, processes, machines and equipment to integrate the facilities and systems for producing quality product with the optimum expenditure of capital.
  • Shop floor support
  • Responsible for applying and establishing statistical methods, which control the process and maximize productivity.
  • Work Instructions/BOM creation

What you will need to be successful:
  • Detailed understanding of GD&T.
  • Experience in Work Instruction creation.
  • Proficient in verbal and written communication skills; able to prepare technical documents to be sent to customers.
  • Implementation of continuous improvements by the use of Lean, Six Sigma, Kaizen methods.
  • Reviewing drawings, models, engineering specifications, orders, and related information to obtain knowledge of manufacturing methods, procedures and activities.
  • Establishment of sequences of operations to fabricate and assemble composite products that promote efficient utilization of equipment and labor.
  • Implementing and improving new manufacturing processes.
  • Experience in establishing qualification plans, in order to qualify processes and equipment to the customer specifications.
  • Capable of designing or defining the requirements for the development of equipment, robotics, Lay-up molds, Vacuum Holding Fixtures, Shop Aids, Positioning fixtures, Go-No-Go inspection tools required for the manufacturing of new products.
  • Capable of performing safety, failure mode and effects analysis (FMEA), Process Capability and Total Product Maintenance (TPM) for new and existing equipment.
  • Understanding basic industrial engineering practices, such as, time studies, statistical analysis, ergonomic impacts, and value engineering principals.
  • Bachelor's Degree in Manufacturing or Mechanical Engineering or related field.
  • Experience with Catia V5, Inventor, Solid Works, or other 3-Dimensional CADs required.
  • Skilled in MS Word, Excel, PowerPoint, Project.
  • ERP system experience

Preferred Qualifications
  • Composite part fabrication experience.
  • Experience with composite process and specifications of thermoset and/or thermoplastic parts and structures.
  • Ply shape flat pattern development.
  • Tool Design experience.
  • Knowledge of Boeing and Airbus process and specifications.
  • Familiar with composite autoclave or oven curing cycles, thermal profiles, recipes, thermal effects, thermal expansion, wrinkles and tooling spring back effects.
  • Five to Seven years of aerospace engineering preferred.

Working Conditions

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this Job, the employee is regularly exposed to moving mechanical parts. The employee is frequently exposed to fumes or airborne particles and vibration. The employee is occasionally exposed to precarious places and toxic or caustic chemicals. The noise level in the work environment is usually moderate requiring hearing protection in certain areas.

Required PPE (Personal Protective Equipment)

PPE is provided by SEKISUI Aerospace based on the employee's position and exposure.

Orange City, IA is located in the northwest corner of Iowa in Sioux County. It is home to two growing school systems, a four-year liberal arts college, the annual Tulip Festival, as well as many large industry and development opportunities.

Learn more about Orange City here: https://vibrant.orangecityiowa.com

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