CAE Engineer

L&L Products

• $80K — $95K *
Romeo, MI 48065In-Person
Aerospace & Defense
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's in Mechanical or Aerospace Engineering or related field.
  • Solid understanding of finite element analysis and structural mechanics.
  • Experience with commercial FEA tools like LS-DYNA, Nastran, or Abaqus.
  • Proficient in CAE preprocessing/postprocessing software such as HyperMesh.
  • Ability to assess FEA results and their correlation to real-world behavior.
  • Knowledge of automotive safety and performance metrics including crashworthiness and durability.
  • Strong written and verbal communication skills.

Responsibilities

  • Perform finite element analyses to assess crashworthiness and structural integrity.
  • Develop accurate finite element models for various engineering applications.
  • Identify design limitations from analysis results and recommend improvements.
  • Provide analytical support to cross-functional teams in product development.
  • Conduct testing for CAE validation and refine models based on test outcomes.
  • Collaborate with teams on material modeling and validation processes.
  • Document analysis procedures and results thoroughly.

Benefits

  • Excellent total compensation package
  • 100% company paid medical, dental, and vision
  • Onsite medical clinic for employee convenience
  • Generous contributions towards 401K retirement plan
  • Wellness program focusing on total employee well-being
Full Job Description
Job Description

Job Title: CAE Engineer
Date: 2026

Reports to: CAE Manager



Duties / Responsibilities of this position:
  • Perform finite element analyses to evaluate products and material solutions for crashworthiness, structural performance, NVH, fatigue, durability, and other relevant structural-performance applications.
  • Develop appropriate finite element models, including geometry idealization, meshing, material definitions, connections, contacts, loads, constraints, and boundary conditions.
  • Evaluate CAE results, identify performance limitations and failure modes, and recommend design changes to improve product performance, mass, cost, manufacturability, and robustness.
  • Support development of new product concepts and customer opportunities by providing timely analytical insight to Product Development, R&D, Manufacturing, Quality, Commercial, customers, and suppliers.
  • Perform and support coupon, component, subsystem, and system-level CAE analysis and correlation as appropriate for assigned applications.
  • Apply appropriate material models and modeling techniques for polymers, composites, adhesives, metals, and other materials relevant to company products. Support material characterization and material-model validation in collaboration with senior CAE, R&D, and laboratory personnel.
  • Plan and support physical testing required for CAE validation and correlation. Compare analytical predictions with test results, identify sources of discrepancy, and refine models and assumptions as appropriate.
  • Verify model setup and results, including material definitions, boundary conditions, loads, connections, contacts, mesh quality, units, assumptions, and overall result validity. Participate in peer reviews of CAE work.
  • Document models, inputs, assumptions, results, conclusions, and recommendations in a clear and traceable manner in accordance with company data-management and engineering procedures.
  • Communicate technical information clearly and effectively to engineering, commercial, manufacturing, customer, and supplier stakeholders.
  • Support customer programs and technical activities at customer locations when required, professionally representing the company with customers and suppliers.
  • Develop and apply improved CAE methods, automation, optimization, and data-analysis techniques to improve simulation efficiency, accuracy, repeatability, and engineering decision-making.
  • Work effectively in cross-functional and global teams while independently managing assigned analyses, project commitments, and agreed timing.
Job Requirements:
Knowledge/Skills/Abilities:

Required
  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related engineering discipline.
  • Working knowledge of finite element analysis fundamentals, structural mechanics, and engineering problem solving.
  • Experience with one or more commercial FEA solvers such as LS-DYNA, OptiStruct, Nastran, Abaqus, or equivalent.
  • Experience with CAE preprocessing and postprocessing software such as Altair HyperWorks/HyperMesh, LS-PrePost, or equivalent.
  • Ability to interpret FEA results, assess model validity, and relate analytical predictions to physical product behavior.
  • Understanding of automotive crashworthiness, structural performance, NVH, fatigue, durability, and/or related CAE applications.
  • Effective written and verbal technical communication skills.
  • Ability to work effectively both independently and within cross-functional teams.

Preferred
  • 1-3 years of relevant automotive or related CAE/FEA experience. Exceptional candidates with relevant academic, internship, or co-op CAE experience may also be considered.
  • Master's degree in a relevant engineering discipline.
  • Experience with nonlinear FEA and/or explicit dynamics; LS-DYNA experience is preferred for crash applications.
  • Experience with polymers, fiber-reinforced composites, adhesives, or multi-material structures.
  • Experience correlating analytical predictions to coupon, component, subsystem, or system-level physical tests.
  • Knowledge of relevant manufacturing processes such as injection molding, extrusion, pultrusion, stamping, or assembly/joining processes.
  • Experience with Design of Experiments (DOE), optimization, parametric analysis, or sensitivity studies.
  • Experience with Python, Tcl, or other scripting/automation tools for CAE preprocessing, postprocessing, data analysis, workflow automation, or optimization.
Core Competencies:
  • Performance Driven
  • Communication
  • Customer Centric
  • Passion/Values
  • Innovation
  • Safety/Sustainability
  • Collaboration
  • Leadership

Physical Demands Analysis:
  • Continuous sitting at desk
  • Continuous computer work, keyboarding, computer mouse, and computer monitor
  • Occasional standing and walking
  • Rare lifting and carrying up to 30 pounds
  • Rare climbing stairs, bending, and stooping
  • Occasional travel by car or plane.
  • Personal Protective Equipment Requirements (PPE): safety shoes, safety glasses, cut-resistant gloves, hearing protection, and other PPEs required by customers
  • Inside Work - continuous
  • Hot/Cold - occasional
  • Humid/Dry - occasional
  • Dust/Vapor Fumes - occasional
  • Hazardous Machines - occasional
  • Moving Objects - occasional
  • Loud Noise - occasional

Environmental Conditions:

Never = Not Required/Never (0%)

Rare = Seldom/Rare (not daily (1-10%)

Occasional = Minor/Occasional (less than 3 hour)(11-33%)

Frequent = Required/Frequent (34-64%)(for 3-5 hours)

Continuous = Major/Continuous (64-100%)(more than 5 hours)
Benefits
  • Excellent total compensation package
  • 100% company paid medical, dental, and vision
  • Onsite medical clinic
  • Generous 401K contributions
  • Top-notch wellness program with a focus on your total well-being

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