DescriptionAs an
Automation Controls Engineer, you will lead the programming, commissioning, startup, troubleshooting, and optimization of advanced automated packaging equipment at customer manufacturing facilities across North America.
This highly technical role focuses on PLC programming, machine software modifications, controls integration, electrical troubleshooting, and automation system performance. You will work directly with customers, engineering teams, and international colleagues to support new equipment installations, upgrades, rebuilds, and continuous improvement initiatives while serving as the technical expert during machine startup and commissioning.
This role is ideal for experienced Controls Engineers, Automation Engineers, PLC Programmers, Commissioning Engineers, or military technical professionals with advanced industrial controls and automation experience.
Responsibilities- Program, modify, and troubleshoot Rockwell ControlLogix and Siemens PLC software.
- Commission and start up new automated packaging equipment.
- Adjust and optimize machine software parameters for maximum performance.
- Troubleshoot complex electrical, controls, and automation issues.
- Download, configure, and update PLC, HMI, and drive programs.
- Develop test protocols, validation documentation, and automation change controls.
- Perform root cause analysis and implement continuous improvement initiatives.
- Document software revisions and maintain updated machine programs.
- Interface directly with customers, subcontractors, and engineering teams to resolve technical issues.
- Support machine upgrades, rebuilds, and automation improvements.
Must-Have Skills, Experience, and Education- Bachelor's degree in electrical engineering, Computer Engineering, Automation, or related field preferred (or equivalent experience).
- Minimum 3-5 years of experience with industrial automation or high-speed automated equipment.
- Expert knowledge of Allen-Bradley (ControlLogix) and Siemens PLC platforms.
- Experience with PLC programming, commissioning, and startup of automated equipment.
- Strong understanding of industrial electrical controls, HMIs, servo systems, and motion control.
- Ability to read electrical schematics, control diagrams, and P&IDs.
- Excellent customer communication and technical problem-solving skills.
- Ability to travel 50-75%.
Nice-to-Have Skills- Rockwell ControlLogix
- Siemens PLC
- RSLogix 5000
- FactoryTalk View SE
- Wonderware
- Ignition SCADA
- Motion Control
- Servo Drives
- VMware
- SAP
- Validation documentation
- Pharmaceutical packaging equipment
- GMP / FDA regulated manufacturing
- Lean Six Sigma / Root Cause Analysis
- IEC electrical diagrams
- Machine commissioning and startup
