5-7 years of experience in Advanced Product Quality Planning (AQP/APQP)
Deep knowledge of IATF 16949 and ISO 9001 standards
Proficient in Statistical Process Control (SPC), Six Sigma, and Lean Manufacturing
Strong skills in root cause analysis techniques like 5 Whys and Fishbone
Excellent analytical thinking and attention to detail
Effective time management and clear technical communication skills
Ability to work collaboratively across departments and with suppliers
Responsibilities
Lead AQP/APQP activities for new customer programs
Establish and audit compliance with IATF 16949 standards
Prepare and review PPAP documentation for customers
Verify internal and external corrective actions for permanent resolution
Provide technical support to QA and manufacturing teams
Evaluate deviation requests and maintain quality customer files
Promote a culture of continuous improvement (Kaizen)
Benefits
Full-time, direct hire position
Onsite work environment in Litchfield, MI
Opportunity to work closely with cross-functional teams
Engagement in high-impact quality initiatives
Potential for professional growth in the automotive industry
Full Job Description
Job Title: Advanced Quality Engineer (Advanced Product Quality Planning / APQP) Location: Litchfield, MI (Onsite) Duration: Full Time / Direct Hire Client: Direct Client Industry: Automotive
Position Summary
The Senior Quality Engineer is responsible for managing and resolving customer concerns while facilitating irreversible corrective actions into the manufacturing process.
This role collaborates closely with Design Engineering to develop Quality Plans aimed at achieving 6 Sigma manufacturing levels.
The position coordinates the activities and resources of Customer Liaisons, ensures strict adherence to processes to maintain optimum quality, and guarantees the establishment of and adherence to IATF 16949 standards.
Key Roles and Responsibilities
AQP / APQP Advanced Product Quality Planning activities for new programs for a designated group of customers.
Aid in the establishment of IATF 16949 standards and perform system/internal audits to verify absolute compliance.
Prepare PPAP documentation and correspondence for customers; review and approve supplier parts and PPAP documentation.
Review and verify all internal and external corrective actions (CAPA) to ensure permanent problem resolution.
Provide technical support to QA staff and manufacturing; interface across all departments and suppliers to optimize quality.
Evaluate deviation requests, maintain up-to-date quality customer files per IATF 16949, and recommend procedures and budgets for the quality engineering department.
Promote a continuous improvement (Kaizen) atmosphere and foster an associate relations environment aligned with long-term management objectives.
Core Competencies
A core mindset focused on enhancing efficiency, reducing waste, and preventing future manufacturing defects.
Mastery in identifying nonconformities and implementing foolproof corrective action plans.
Expertise in developing, implementing, and monitoring inspection, testing, and evaluation methods alongside conducting system audits.
Skilled at identifying, mitigating, and evaluating risks in processes/products, and managing suppliers to ensure the quality of raw materials.
Required Skills & Qualifications
Deep proficiency with IATF 16949 and ISO 9001 standards.
Expertise in Statistical Process Control (SPC), Six Sigma, and Lean Manufacturing methodologies to control process variation and reduce waste.
Strong skills in root cause analysis (e.g., 5 Whys, Fishbone) to drive irreversible corrective actions.
Analytical thinking, meticulous attention to detail, effective time management, and clear technical communication (written and verbal) for stakeholder presentations.
Strong cross-functional teamwork capabilities to bridge development, R&D, production, and suppliers.
Deep proficiency with IATF 16949 and ISO 9001 standards.
Expertise in Statistical Process Control (SPC), Six Sigma, and Lean Manufacturing methodologies to control process variation and reduce waste.
Strong skills in root cause analysis (e.g., 5 Whys, Fishbone) to drive irreversible corrective actions.
Analytical thinking, meticulous attention to detail, effective time management, and clear technical communication (written and verbal) for stakeholder presentations.
Strong cross-functional teamwork capabilities to bridge development, R&D, production, and suppliers.
Additional Information
Work Environment & Physical Requirements
Splits time between an office environment (noise from peripherals/test equipment) and a factory floor (noise from manufacturing equipment, proximity to dangerous equipment requiring high safety awareness).
Requires travel between various customer sites.
Frequently lifts, carries, or moves objects up to 25 pounds; occasionally lifts up to 50-60 pounds.
Standard work week with the flexibility to work Saturdays if required by management
