BorgWarner Inc

Controls Engineer, Senior II

BorgWarner Inc$92K — $127K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • BS in Electrical Engineering or Electro-Mechanical Engineering or equivalent tech background
  • At least 5 years of experience in controls engineering, programming, and robotics
  • Extensive experience with Siemens PLC & HMI programming/troubleshooting
  • Hands-on experience with Kuka Robots and Keyence Vision systems
  • Proficient in AutoCAD for electrical design
  • Strong understanding of electrical theory and schematics navigation
  • Familiarity with industrial safety standards (OSHA, NFPA)

Responsibilities

  • Design electrical and control systems for industrial automation
  • Create diagrams for cable connections in robotic and machine systems
  • Troubleshoot and repair controls and instruments for various applications
  • Program plant floor data interfaces for performance tracking
  • Lead support for vision inspection systems
  • Collaborate with teams to ensure effective installation and maintenance
  • Develop robust Process Control Plans for production efficiency

Benefits

  • Occasional travel requirements up to 5%
  • Comprehensive safety policies and PPE compliance
  • Engagement in continuous improvement processes
  • Opportunity to work in a matrixed engineering organization
  • Exposure to cutting-edge industrial technologies
  • Potential for professional growth in a collaborative environment
Full Job Description
A Controls Engineer performs a vital role in designing and developing systems for manufacturing operations. They may design layout, materials and information flow, or machine placement. Additionally, a Control Engineer can be responsible for increasing production efficiency by evaluating performance and proposing and implementing improvements. The Control Engineer works within the Drivetrain Systems All Wheel Drive Engineering matrixed organization in collaboration with the Engineering Manager

Key Roles & Responsibilities

To perform this job successfully, an individual must have the ability to be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required.  Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Standard Duties :

  • Design electrical and control systems for industrial automation systems
  • Designs and drafts diagrams of cable connection for robots, robot end-of-arm tool, robot controller, and other machines.
  • Designs and drafts arrangement of linkage of conductors, relays, and other components of electrical, electronic, hydraulic, pneumatic, and lubrication devices.
  • Install, troubleshoot and repair controls, instruments, equipment and systems for new commercial, domestic, and industrial uses including electrical/pneumatic issues.
  • Program and configure plant floor data interfaces (traceability)
  • Diagrams logic system for functions such as sequence and timing control.
  • Lead support for vision inspection systems
  • Write work instructions for Controls processes including program, PLCs, automation, etc.
  • Support developing robust Process Control Plan for production
  • Collaborates with other functional groups to illustrate and describe installation and maintenance details such as where bearings should be lubricated, types of lubrication, and which parts are lubricated automatically and manually.
  • Confers with equipment manufacturers to resolve problems regarding building of controls systems.
  • Reviews schematics with customer's representatives to answer questions during installation of robot systems.
  • Observes gauges during trial run of programmed machine and equipment operation to verify that electrical signals in system conform to specifications.
  • Designs controls for energy conversion or other industrial plant monitoring systems.
  • Troubleshoots electrical equipment, facilities, components, products, and systems for commercial, industrial, and domestic purposes.
  • Leads others in the fabrication of test control apparatus and equipment, and determines methods, procedures, and conditions for testing products.
  • Performs tasks to ensure that manufacturing, construction, installation, and operational testing conform to functional specifications and customer requirements
  • Perform other duties as assigned.

Knowledge/Skills

  • Superb computer literacy, including Windows/Microsoft based software applications and AutoCad skills
  • Results-oriented, with strong organizational and project management skills
  • Must have a proficient understanding of electrical theory and be able to navigate schematics  

Additional Information:

  • Travel is occasionally required, up to 5% of the time.

Safety and Physical Requirements:

  • All employees are responsible for knowing, understanding and complying with the safety policies and procedures.
  • Wear PPE when appropriate in designated campus areas.
  • Lifting shoulder high up to 35 lbs. on occasion.

Key Competencies

Safety Initiative Judgement/Decision Making Teamwork/Interpersonal Skills Attendance

Education & Experience

  • BS in Electrical Engineering or Electro-Mechanical Engineering or equivalent technical education and experience
  • 5 years experience in controls engineering, programming, robotics, etc.
  • Experience with networking of equipment communication systems 
  • Extensive experience in Siemens PLC & HMI programming/troubleshooting
  • Kuka Robot experience
  • Torque screw drivers
  • Experience in Keyence Vision systems
  • Experience with AutoCAD (electrical design)
  • Familiarity with safety standards for industrial equipment (OSHA, NFPA, etc.)
  • Knowledge of electrical and mechanical manufacturing processes
  • High level of interpersonal skills to work effectively with others

                                                                                                                                                

QMS-F6217 Rev 1

Salary Range:

$92,800 - $127,600

Internal Use Only: Salary

About BorgWarner Inc

BorgWarner is a global product leader in powertrain solutions. They focus on developing leading powertrain technologies that improve fuel economy, emissions and performance. Their facilities are located across the globe in order to provide local support of their diverse customer base.

BorgWarner Inc Careers

Join the dynamic team at BorgWarner Inc, a global leader in delivering innovative and sustainable mobility solutions for the automotive industry. At BorgWarner, we are committed to fostering a culture of diversity, innovation, and leadership, making it an ideal place for professionals seeking to advance their careers in a forward-thinking environment.

Work You’ll Do

At BorgWarner Inc, you will be part of a professional community that thrives on teamwork, growth, and excellence in the automotive sector. Our company offers a range of job opportunities, from engineering to marketing, each requiring a unique set of skills and offering a path to personal and professional development.

Innovate and Lead

Embrace the chance to work on groundbreaking projects in areas such as electric vehicle technology and eco-friendly propulsion systems. BorgWarner is at the forefront of automotive innovation, providing team members with the opportunity to lead in their fields and contribute to significant industry advancements.

Career Development

BorgWarner Inc is deeply invested in the professional growth of its employees. With comprehensive training programs, leadership workshops, and diversity initiatives, we ensure that every team member has the resources to succeed. Our commitment to career development is reflected in our robust internal promotion and mobility policies.

Join Our Team

Explore the numerous job opportunities at BorgWarner Inc and find the position that best matches your skills and career ambitions. We are continuously hiring talented individuals who are passionate about the future of mobility and are driven to excel in a collaborative and innovative environment.

Internship Programs

Kickstart your career with a BorgWarner internship. Our internship programs offer invaluable hands-on experience and the opportunity to develop essential industry skills. Interns work closely with experienced professionals and are considered integral members of the BorgWarner team from day one.

Benefits and Culture

Choosing a career at BorgWarner means more than just employment. It means being part of a company that values the well-being and satisfaction of its employees. Enjoy a comprehensive benefits package that supports both your professional and personal life, including health, retirement plans, and flexible working arrangements.

Networking and Professional Growth

Expand your professional network through BorgWarner’s global presence and industry connections. Our employees benefit from extensive networking opportunities, which open doors to collaborative projects and partnerships across the industry.

Apply Now

Ready to take the next step in your career? Submit your resume, prepare for your interview, and join a team that’s dedicated to redefining the automotive landscape. At BorgWarner Inc, we are not just filling positions; we are building leaders in the automotive industry.

Stay Connected

Keep up to date with the latest from BorgWarner Inc by following our careers blog. Gain insights from the experiences of our team members and stay informed about new job openings and company news.

Explore BorgWarner Inc Careers

Discover the exciting and rewarding career opportunities waiting for you at BorgWarner Inc. Let your ambition drive you to achieve more as you contribute to the evolution of a cleaner, more energy-efficient world. Join us in making a difference.
Learn more about BorgWarner Inc
Size
49,300 employees
Market Cap
$9.3 billion
Industry
Net Income
$500 million
Founded
1928
5 Year Trend
+10.3%
Revenue
$10.1 billion
NASDAQ

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