MacLean-Fogg Component Solutions

Continuous Improvement Lean Advisor - Corporate

MacLean-Fogg Component Solutions • $80K — $110K *
Fort Mill, SC 29708In-Person
Manufacturing & Automotive
8 - 10 years of experience
More than 3 months ago
Job Overview by Ladders

Qualifications

  • 8+ years of relevant experience or 6 years with a Master's degree
  • Lean Subject Matter Expert with manufacturing background
  • Proficient in Lean methodologies and principles
  • Experience developing and executing Kaizen schedules
  • Demonstrated ability to gain organizational buy-in for Lean programs
  • ISO9001 certification and/or auditing background
  • Comfortable working in industrial environments

Responsibilities

  • Analyze manufacturing processes and designs for improvement
  • Develop strategies to enhance operational efficiency
  • Implement process improvements and Lean methodologies
  • Support CI team in Lean execution across multiple facilities
  • Conduct Lean Assessments and devise improvement plans
  • Train CI staff to foster independence in Lean practices
  • Oversee large projects with minimal managerial oversight

Benefits

  • Remote work options available depending on location
  • Significant travel opportunities (50% travel required)
  • Exposure to multiple manufacturing facilities and operations
  • Opportunity to coach and develop professionals in Lean methodologies
  • Gain experience in various sectors such as automotive and medical
Full Job Description
Job Summary

The Continuous Improvement Advisor focuses on manufacturing operational improvement and cost savings to improve the organization's profitability and efficiency.

Job Duties
  • Analyze designs, methods and internal manufacturing processes
  • Develop strategies and initiatives for operational efficiency
  • Implement process improvements and changes in manufacturing methods
  • Implement continuous improvement initiatives using various Lean methodologies and principles (e.g., 5S, Value Stream Mapping (VSM), Single Minute Exchange of Dies (SMED), Total Productive Maintenance (TPM), Kaizen, etc.)
  • Support CI Director, Managers, Supervisors, and Engineers in the implementation of Lean methods and principles throughout the nine facilities.
  • Conduct Lean Assessments at each facility as a baseline and develop a plan of improvement with CI staff.
  • Develop and train CI group in Kaizen methods, supporting their development to become independent trainers.
  • Develop and implement Model Lines under the direction of the CI Director and General Managers.
  • Use existing CI Lean training classes to support existing methods throughout the facilities.
  • Work independently to meet scheduled goals.
  • Remote position depending on location to MPS location.
  • Managing large projects or processes with limited oversight from manager.
  • Coaching, reviewing and delegating work to lower-level professionals.
  • Problems faced are difficult and often complex.
  • 50% average travel required.

Experience and Education
  • A minimum of 8 years of related experience with a bachelor's degree; or 6 years and a Master's degree; or equivalent experience.
  • Lean Subject Matter Expert.
  • Manufacturing experience in a Lean and/or Engineering position
  • Understanding and use of Lean methodologies and principles
  • Development of Kaizen schedule with full planning, facilitation, and follow-up experience.
  • Implementation of Lean programs with buy-in at every level of the organization.
  • ISO9001 certification and/or auditing experience.
  • 12 years manufacturing experience in a Lean and/or Engineering position (preferred)
  • Certified Lean training (preferred)
  • Automotive or Medical industry experience (preferred)
  • Safely work within an industrial facility both in the aisles and in the assembly, machining, and foundry areas, lifting 50 lbs.
  • Competencies/ Skills
  • Oral and written communication skills.
  • Strong analytical and problem-solving abilities.
  • Excellent leadership and interpersonal skills.
  • English competency. Spanish optional

About MacLean-Fogg Component Solutions

MacLean-Fogg Component Solutions is a global manufacturer of engineered components and assemblies for the automotive, power utility, industrial and military markets. The company's products include fasteners, engineered components, suspension products, and wheel end systems. MacLean-Fogg Component Solutions is a division of MacLean-Fogg Company, a privately held company headquartered in Mundelein, Illinois. MacLean-Fogg Company was founded in 1925 by John MacLean and Barry Fogg. The company has operations in North America, Europe and Asia.
Learn more about MacLean-Fogg Component Solutions
Size
3,000 employees
Industry
Manufacturing & Automotive
Founded
1998
* Ladders Estimates

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