Cummins

Senior Maintenance & Reliability Engineer

Cummins$90K — $115K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Degree in Engineering or equivalent technical field required.
  • Intermediate-level experience in maintenance and reliability engineering.
  • Knowledge of electrical schematics and PLC troubleshooting is essential.
  • Skills in precision alignment, balancing, and calibration of equipment.
  • Familiarity with safety procedures, including lockout/tagout and compliance regulations.

Responsibilities

  • Maximize equipment uptime and reliability through preventive and corrective maintenance practices.
  • Conduct thorough troubleshooting and root-cause analysis for mechanical failures.
  • Ensure precision in mechanical installations and calibrations for various systems.
  • Guide and train maintenance staff on safety and technical skills.
  • Influence capital equipment decisions to enhance production capability and operational longevity.

Benefits

  • Collaborative work environment with emphasis on cross-functional teamwork.
  • Opportunity to lead health and safety initiatives.
  • Exposure to advanced manufacturing processes and technology integration.
  • Commitment to a culture of continuous improvement.
  • Professional development opportunities through training and mentorship.
Full Job Description
Job Description

We're seeking a talented Senior Maintenance & Reliability Engineer to join our team specializing in Manufacturing for our Morristown, TN Cummins location.

In this role, you will make an impact in the following ways:
  • Collaborative partnerships: You'll drive stronger cross-functional alignment by working closely with engineering, operations, and safety teams to meet shared production and quality objectives.
  • Audience-focused communication: You'll tailor technical and operational messages to diverse groups, ensuring clarity, reducing misinterpretation, and accelerating decision-making.
  • Health and safety leadership: You'll model proactive safety behaviors, identify risks early, and influence others to build an interdependent, injury-free workplace culture.
  • Controls-related hazard mitigation: You'll recognize electrical, hydraulic, and pneumatic risks and integrate safe practices into daily work plans, directly reducing incidents and downtime.
  • Drawing-driven process optimization: You'll interpret product and equipment drawings to design manufacturing processes that meet specifications and improve manufacturability.
  • Equipment procurement excellence: You'll influence capital decisions by selecting equipment that meets technical requirements, improves capability, and supports long-term operational goals.
  • Continuous improvement execution: You'll identify waste, implement improvement methodologies, and reduce cost while improving quality and throughput.
  • Controls engineering integration: You'll apply controls hardware and software expertise to ensure new and upgraded equipment integrates seamlessly with manufacturing systems.


Responsibilities

To be successful in this role you will need the following:
  • Comprehensive maintenance expertise: You need the ability to maximize equipment availability and reliability across forging, CNC machining, and heat-treat systems through disciplined preventive, predictive, and corrective maintenance practices.
  • Advanced diagnostic and RCA capability: Success requires strong troubleshooting skills for presses, ejectors, clutches, spindles, hydraulics, and linear systems, paired with structured root-cause analysis and permanent corrective-action implementation.
  • Precision mechanical and calibration skills: You must be proficient in alignment, balancing, installation, calibration, and accuracy-improvement activities for presses, CNC machines, broaches, heaters, conveyors, and heat-treat equipment.
  • Safety, systems, and leadership capability: You need strong adherence to LOTO, permits, risk assessments, and statutory compliance, along with the ability to guide and train maintenance personnel and work effectively with platforms like eMaint, Oracle ERP, and Kronos.

Education, Licenses, Certifications:
College, university, or equivalent degree required.
This position may require licensing for compliance with export controls or sanctions regulations.

Experience:
Intermediate level of relevant work experience required.

Qualifications

Technical competency
  • Troubleshoot mechanical issues related to Forging press, Ejector system, Clutch mechanism, spindle systems, ball screws, linear guides, hydraulic units etc.
  • Perform root cause analysis for recurring equipment failures and implement permanent corrective actions.
  • Understanding of machine electrical schematics along with PLC troubleshooting is essential.
  • Maintain forging presses, billet heaters, conveyors, CNC Machine, Broaches and plant utility equipment.
  • Ensure proper alignment, balance,and installation of mechanical equipment.
  • Support machine accuracy improvement through calibration and preventive maintenance activities.
  • Maintain heat treatment furnaces, quench tanks, tempering furnaces, atmosphere control systems, burners, fans, and cooling systems.
  • Prepare spare parts specifications and procurement requirements.
  • Ensure compliance with plant safety procedures, lockout/tagout (LOTO), permit-to-work systems, and statutory requirements.
  • Conduct risk assessments before maintenance activities.
  • Provide technical guidance and training to maintenance personnel.

About Cummins

Cummins Power Generation is a world leader in the design and manufacture of power generation equipment, including PowerCommand standby and prime power systems. They also provide single-source warranty, planned maintenance, and round-the-clock emergency service 24 hours a day, seven days a week including back-up power rental through their network of distributors. Part of the world-wide power systems business which has annual sales of more than $1.2 billion, Cummins Power Generation's strength comes from being a division of Cummins Inc. Cummins Power Generation has unique expertise in that all aspects of generator set design, manufacture and service have been brought together in one company. All the major components - the engine, alternator and control systems - are manufactured by divisions of Cummins. This integral approach means each element of a generating set is matched to work in harmony from the start. Providing what the customer wants is at the core of Cummins' manufacturing philosophy. For generating set customers this means a choice of mobile, stationary, open or sound attenuated versions is available for all models.

Cummins Careers

Join the dynamic world of Cummins, a global leader in power solutions, where innovation and leadership drive our mission to power a more prosperous world. At Cummins, we offer unparalleled job opportunities in engineering, technology, and business management, making it an ideal place for professionals seeking meaningful and impactful careers. Work You’ll Do At Cummins, you’ll be part of a team that values diversity and is committed to creating inclusive growth opportunities for all employees. Our culture thrives on intellectual curiosity, cognitive diversity, and bringing your whole self to work. We believe in your potential and encourage every team member to reach their personal and professional goals. Join our industry-leading team to help develop groundbreaking solutions and technologies that impact markets and communities across the globe. Your work at Cummins will not only contribute to global innovation but also ensure sustainable practices that benefit future generations. Professional Growth and Development Cummins is dedicated to the professional growth of its employees. We offer a variety of leadership and diversity training programs designed to enhance your skills and advance your career. From hands-on internships for emerging talents to leadership programs for seasoned professionals, Cummins provides resources and global opportunities to learn, thrive, and lead in your respective field. Innovative Work Environment Our commitment to innovation is at the core of what we do. At Cummins, you will collaborate with skilled colleagues who are eager to share knowledge and ideas. We foster an environment where creative thinking and proactive leadership are encouraged, driving us forward in the areas of clean energy and environmental sustainability. Benefits and Culture Cummins employees enjoy a range of benefits designed to support their physical, financial, and emotional well-being. Among these are comprehensive health care options, competitive retirement plans, and flexible work arrangements. Our supportive culture champions community involvement and a work-life balance that accommodates the diverse needs of our team members. Join Our Team Explore the numerous job opportunities at Cummins where your skills and interests can be matched with the right position, helping you to excel. We are continuously hiring and looking for ambitious, curious, and innovative individuals ready to make a significant impact. Stay Connected Keep up to date with the latest at Cummins by following our careers blog. Gain insights from insiders, learn about our employment practices, and discover how our team is leading the charge in global power solutions. Job Alert Emails Customize your experience by subscribing to Cummins job alerts. Receive updates on new postings, company news, and insider tips directly tailored to your career interests. See what exciting and rewarding opportunities await at Cummins. At Cummins, your career is just beginning. Join us, and power your potential on a global stage.
Learn more about Cummins
Size
59,900 employees
Market Cap
$34.3 billion
Industry
Net Income
$1.7 billion
Founded
1919
5 Year Trend
+6.5%
Revenue
$19.8 billion
NASDAQ

Similar Jobs

More Jobs at Cummins

More Manufacturing & Automotive Jobs

Find similar Senior Maintenance & Reliability Engineer jobs: