Animatronic - Senior Mechanical Engineer

LF Studios

$90K — $120K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in mechanical engineering or a related technical field.
  • 5 years of mechanical design and analysis experience, including 2 years specifically in animatronic design.
  • Proven leadership experience in managing design/build projects and fostering team morale.
  • Strong initiative with the ability to provide clear direction.
  • Hands-on troubleshooting and complex problem-solving skills, especially in evolving scenarios.
  • Expertise in developing and applying various engineering analyses, including FMEAs, RBDs, and FEA.

Responsibilities

  • Lead a team or coordinate with design vendors in the full lifecycle development of animated figures.
  • Audit mechanical and shell designs for adherence to best practices and functional verification.
  • Utilize SolidWorks for designing animated figures with a focus on manufacturability.
  • Facilitate engineering collaboration across digital modeling, controls, and fabrication teams.
  • Conduct analyses using hand calculations, bearing calculations, RBDs, and FEA, while ensuring quality control.
  • Create drawing packages that meet ASTM standards, overseeing the drawing process within the team.
  • Conduct design workshops and reviews to refine outputs and ensure alignment.
  • Present design and fabrication initiatives to project teams and clients.
  • Troubleshoot production assembly and performance issues effectively.
  • Establish and maintain comprehensive mechanical documentation throughout the project lifecycle.

Benefits

  • Opportunities for professional development and growth within the themed entertainment industry.
  • Collaborative work environment within a creative team.
  • Direct involvement in cutting-edge animatronic projects that push technological boundaries.
  • Opportunity to lead and shape project teams and processes.
  • Access to industry-standard tools and resources to enhance design capabilities.
Full Job Description
About the Job

As a key part of the design team, you would be responsible for integrating mechanical design with the electrical and control systems of animated figures, mechanical effects, and show-action equipment. Building upon machine design best practices, customer specifications, and industry standards, you would create designs to meet or exceed customer expectations with safety and reliability at the forefront of what we produce.

In this role, you will:

  • Own and lead a small team, or design vendors, through the development of animated figures through the full lifecycle including design, analysis, procurement, quality control (QC), assembly, testing, and installation.
  • Audit internal mechanical and shell designs for best practices and to verify system will work as intended.
  • Use SolidWorks to design animated figures using DFM (design for manufacturing).
  • Coordinate and lead engineering effort with digital modeling, controls, and fabrication teams.
  • Analyze the animated figures through hand calculations, bearing calculations, RBDs (Rigid Body Dynamic Simulations), and FEA (Finite Element Analysis). Perform quality control on other internally and externally performed analysis.
  • Produce drawing packages following ASTM standards. Lead the team through the drawing creation process.
  • Lead design workshops and reviews.
  • Present company design and fabrication work to internal project teams and the customer.
  • Troubleshoot assembly and performance problems on the production floor.
  • Coordinate and lead effort to create and maintain all mechanical and armature documentation throughout the project.


Qualifications:

  • Bachelor's degree in mechanical engineering or related technical fields.
  • 5 years of mechanical design and analysis experience. 2 years of animatronic design experience within the themed entertainment industry.
  • Leadership experience through a design/build project. Experience in creating positive team morale while driving to a complete product.
  • Ability to take initiative and give direction to a team.
  • Hands-on troubleshooting and problem-solving skills. Ability to provide solutions to complex problems outside your comfort zone in a timely and cost-effective manner.
  • Experienced and skilled in the development, use, and maintenance of FMEAs (Failure Mode and Effect Analysis), HA (Hazard Analysis), DFM (Design for Manufacturing), RBDs (Rigid Body Dynamic Simulations), and FEA (Finite Element Analysis).


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