Propulsion Engineer

Avion Solutions, Inc.

$95K — $115K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Aerospace or Mechanical Engineering from an ABET-accredited institution.
  • 5+ years of experience in aviation propulsion or aerospace systems engineering.
  • Strong knowledge of gas turbine thermodynamics and FADEC systems.
  • Experience with military airworthiness qualification processes and systems engineering.
  • Exceptional communication skills for leading technical discussions and presentations.
  • U.S. citizenship and the ability to obtain a DoW security clearance.
  • Willingness to travel up to 15% of the time.

Responsibilities

  • Lead the technical oversight of aircraft turbine engines and APUs design and production.
  • Manage integration and validation of FADEC systems with compliance to safety and cybersecurity standards.
  • Oversee design and integration of advanced exhaust and IRS systems for improved aircraft survivability.
  • Plan and execute testing of propulsion systems per military protocols.
  • Direct engineering tasks for key propulsion subsystems such as fuel control and diagnostics.
  • Review OEM technical documentation and support AWR processes.
  • Collaborate with various teams to align propulsion engineering with program goals.

Benefits

  • Opportunities for professional development in a defense-related context.
  • Engagement with cutting-edge propulsion technologies and systems.
  • Work in a high-security, collaborative environment with military leadership.
  • Travel opportunities that may enhance professional networking and experience.
Full Job Description
Propulsion Engineer to support an Army Aviation Capability Program Executive (CPE).This position is located in Huntsville, AL.

Job Responsibilities/Duties:
  • Lead the technical management and engineering oversight of the design, development, integration, and production of aircraft turbine engines and auxiliary power units (APUs).
  • Manage the integration, verification, and validation of Full Authority Digital Engine Control (FADEC) systems and software, ensuring compliance with cyber-security and safety-critical standards.
  • Oversee the design, evaluation, and physical integration of advanced engine exhaust and Infrared Signature (IRS) systems to optimize aircraft survivability.
  • Oversee the planning, execution, and data analysis of propulsion system ground, laboratory, and flight testing, ensuring compliance with military test protocols.
  • Direct the engineering management of critical propulsion subsystems, including fuel control, lubrication, engine starting, and diagnostics/prognostics (health monitoring) systems.
  • Conduct rigorous engineering reviews of Original Equipment Manufacturer (OEM) technical reports, design specifications, qualification test plans, and Engineering Change Proposals (ECPs) to support Airworthiness Releases (AWR).
  • Collaborate with logistics, systems safety, program management, and flight operations to align propulsion engineering schedules and milestones with overall program goals.
  • Other duties as assigned.


Required Experience:
  • Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or a closely related engineering discipline from an ABET-accredited institution.
  • 5+ years of progressive engineering experience in aviation propulsion, turbine engines, or aerospace systems engineering.
  • Strong working knowledge of gas turbine thermodynamics, FADEC architecture, engine/airframe physical and functional integration, and military airworthiness qualification processes.
  • Demonstrated experience executing systems engineering processes, including system-level reviews (SRR, PDR, CDR) and technical risk management.
  • Exceptional communication and interpersonal skills, with a proven ability to lead technical meetings and present complex data to military leadership and OEM contractors.
  • Must be a U.S. citizen and have the ability to obtain/maintain a DoW security clearance.
  • Must be able to travel up to 15% of the time.


Preferred Qualifications:
  • Master's degree in Aerospace or Mechanical Engineering.
  • Prior experience working within or directly supporting DoW Aviation CPE or an Aviation defense program.
  • Familiarity with military standards (e.g., MIL-STD-810, MIL-STD-882, MIL-HDBK-516) and the Defense Acquisition University (DAU) framework.
  • Proficiency with propulsion cycle modeling, data analysis tools (e.g., MATLAB, Simulink, NPSS), or CAD systems.


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