Vulcan Materials Company

Manager, Production Controls

Vulcan Materials Company$95K — $115K *
Manufacturing & Automotive
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Supply Chain, Logistics, Industrial Engineering, Business, or related field; relevant experience considered.
  • 8+ years in manufacturing materials management, warehousing, or supply chain operations, with 5+ years leading multi-shift material handling teams.
  • Experience designing plant material flow and warehouse layout, especially during construction or major reconfigurations.
  • Strong command of inventory control practices such as cycle counting, lot traceability, and physical inventory.
  • Knowledge of hazardous material regulations and safety protocols regarding receiving, storage, and shipping.
  • Experience managing operating budgets with demonstrable cost control.
  • U.S. Person status required for access to export-controlled information.

Responsibilities

  • Design end-to-end material flow from receiving to shipping, including chemical handling and packaging.
  • Define and confirm WIP locations, buffer sizing, and staging areas with construction and operations teams.
  • Establish storage strategies and specify material handling equipment and traffic patterns for safety.
  • Configure ERP and warehouse management systems, keeping data accurate through volume changes.
  • Implement lot genealogy for material tracking and compliance with documentation requirements.
  • Manage inbound operations including carrier scheduling, dock management, and hazardous material compliance.
  • Develop materials planning, scheduling, and inventory control functions to ensure material availability.

Benefits

  • Health, dental, and vision insurance options.
  • Retirement plan with employer matching contributions.
  • Paid time off and holiday leave.
  • Opportunities for professional development and certification reimbursement.
  • On-site fitness and wellness programs.
Full Job Description
This role establishes material flow, WIP locations, storage and staging design, the ERP and warehouse management configuration, and the inbound, WIP and outbound organizations do not yet exist. The Manager designs them during construction and then leads the organization that runs them. Responsibilities Material Flow and Plant Layout • Design end-to-end material flow - inbound receiving through finished goods shipment - including bulk chemical and rare earth feedstock handling, inter-area WIP movement, and finished magnet packaging and dispatch. • Define WIP locations, buffer sizing and staging areas between Metallization, Magnet Production and Machining, and physically confirm them on the floor with Construction and the Operations areas before turnover. • Establish the storage strategy: racking, bulk storage, hazardous and controlled material segregation, environmental and humidity requirements, and floor marking and location addressing. • Specify material handling equipment - forklifts, tuggers, lifts and containers - and the traffic patterns, aisle widths and pedestrian separation that make movement safe at rate. ERP and WMS Configuration and Deployment • Own functional configuration of the ERP and warehouse management environment: item masters, units of measure, storage locations and bins, put-away and picking logic, and transaction types. • Build and govern item, location and BOM-linked material data, including the master data controls that keep it accurate as volume scales. • Establish lot genealogy from incoming rare earth feedstock through finished magnet, supporting customer, defense and rare earth sourcing documentation requirements. • Deploy barcode or RFID labeling, license plating and mobile scanning so transactions are captured at the point of movement rather than reconstructed later. • Partner with Automation & Digital Manufacturing on ERP-MES integration for production consumption, WIP moves and finished goods receipt, and with Finance on inventory valuation and cost flow. • Own testing, training, go-live and stabilization. Transaction discipline on the floor determines whether inventory records are trustworthy. Warehouse and Material Movement Operations • Own inbound receiving: carrier scheduling, dock management, receipt and inspection coordination with Quality, bulk chemical transfer, and hazardous material handling and storage compliance. • Own WIP material movement between process areas - kitting, lot staging, container management and delivery to point of use - to a defined service standard. • Own outbound operations: finished goods packaging, labeling, load planning, carrier management and export documentation, including the handling and shipping requirements specific to magnetized product. • Establish cycle counting, physical inventory and reconciliation practices, and own inventory record accuracy as a measured outcome. Planning, Scheduling and Inventory Control • Build the materials planning function: demand signals, reorder policy, safety stock strategy and supplier delivery performance management. • Establish production scheduling interfaces with the three Operations areas so material availability supports the build plan rather than constraining it. • Own inventory levels and turns across raw material, WIP and finished goods as a deliberate working capital position. Organization Design, Build and Development • Recruit, select and onboard the organization as it scales to 167, sequenced against the line startup and volume ramp. • Build the training and qualification program: forklift and powered equipment certification, hazardous material handling, system transaction discipline, and station-by-station qualification with requalification intervals. Safety, Budget and Performance • Own safety performance for the material handling workforce - powered industrial truck operations, pedestrian separation, manual handling and ergonomics, and hazardous material handling. • Own the Production Controls operating budget, including labor, overtime, packaging materials, freight and equipment lease and maintenance. • Own the function's performance measures: inventory record accuracy, on-time shipping, material availability to the line, dock-to-stock cycle time and freight cost per unit. • Manage third-party logistics, carrier and packaging supplier relationships. Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business Qualifications Required • Bachelor's degree in Supply Chain, Logistics, Industrial Engineering, Business or a related field; equivalent combination of education and directly relevant experience will be considered. • 8+ years in manufacturing materials management, warehousing or supply chain operations, including five or more leading multi-shift material handling teams. • Direct experience designing plant material flow and warehouse layout, ideally during construction or a major reconfiguration. • Strong command of inventory control practice: cycle counting, record accuracy, lot traceability and physical inventory. • Experience with hazardous material receiving, storage and shipping, and the associated regulatory requirements. • Accountability for powered industrial truck safety programs and operator certification. • Operating budget ownership with demonstrated cost control. • Willing and able to be on the floor daily through construction, commissioning and ramp, including off-shift presence. Must be a U.S. Person due to required access to U.S. export-controlled information or facilities. Preferred • Demonstrated ownership of an ERP or WMS implementation. You have configured item and location master data, defined transaction flows, and driven adoption through go-live. • Greenfield or major expansion experience - designing material flow into an empty building rather than optimizing an existing one. • Experience in a defense, aerospace or regulated supply chain with chain-of-custody, country-of-origin or DFARS-type documentation requirements. • Familiarity with bulk chemical handling and with shipping magnetized product under DOT and IATA requirements. • APICS CPIM, CSCP or CLTD certification. • Lean or Six Sigma certification with applied material flow or inventory projects. • Experience deploying barcode, RFID or automated material handling systems. Physical and Environmental Requirements The position requires regular presence on the production floor and the ability to navigate all areas of the facility. Candidates must be able to climb stairs, stand and walk for extended periods, and work in environments that may be hot, humid, or noisy. The role also requires the use of personal protective equipment, including respirators, and adherence to all applicable safety policies, procedures, and regulatory requirements. Employees must be able to complete required fit testing, wear appropriate PPE for the duration of assigned tasks, and respond safely to changing conditions within the production environment.

About Vulcan Materials Company

Vulcan Materials Company is the nation’s largest producer of construction aggregates, primarily crushed stone, sand and gravel, and a major producer of other construction materials including asphalt and ready-mixed concrete. Based in Birmingham, Alabama, Vulcan operates aggregate facilities, serving markets in 18 states, the District of Columbia, Mexico and the Bahamas, and employing 7,211 dedicated men and women.

Vulcan Materials Company Careers

Join the robust team at Vulcan Materials Company, the nation's largest producer of construction aggregates and a leader in the production of other construction materials. Our dedicated professionals are at the forefront of industry innovation and sustainability, making now the most exciting time to advance your career with us.

Work You’ll Do

Embark on a career at Vulcan Materials Company and contribute to the infrastructure of tomorrow. Engage in meaningful work that makes a tangible impact on our communities. With a variety of job opportunities across multiple disciplines, you can find your perfect fit within our dynamic team.

Innovate and Lead

At Vulcan Materials Company, innovation and leadership go hand in hand. Drive change and efficiency in the construction materials industry by leveraging your skills in one of our leadership or technical positions. Our commitment to innovation isn't just about technology; it's about fostering a culture where diverse ideas and perspectives lead to groundbreaking solutions.

Grow and Develop

We believe in the growth and professional development of our employees. Vulcan offers comprehensive training programs and development opportunities that encourage our team members to expand their skills and advance their careers. From internships to leadership roles, the potential for professional growth within our company is limitless.

Be Part of Our Team

Our team at Vulcan Materials Company is our strongest asset. We prioritize a culture of safety, diversity, and inclusion, where every team member is valued and given the opportunity to thrive. Join us and be part of a team that is dedicated to excellence and leadership in the industry.

Explore Job Opportunities

Whether you’re starting your career or looking to make a significant impact in your professional journey, Vulcan Materials Company offers a range of positions from entry-level to senior management. Explore job opportunities that match your skills and interests. We are continuously hiring and looking for new talent to join our professional network.

Benefits and Culture

Vulcan Materials Company is committed to providing a comprehensive benefits package that meets the needs of our employees and their families. These benefits include health care, retirement plans, and wellness programs. Our culture is centered on building strong teams, recognizing achievements, and promoting from within.

Stay Connected

Stay ahead in your career by connecting with Vulcan Materials Company. Keep up to date with the latest company news, industry insights, and career tips by visiting our Careers Blog. Engage with us through professional networking events and stay informed about upcoming job fairs and interview opportunities.

Apply Now

Ready to make a difference? Start your journey with Vulcan Materials Company by exploring open positions that align with your career aspirations. Submit your resume, complete your application, and prepare for an interview where you can showcase your unique qualifications.

Join Vulcan Materials Company—where your career is set in stone.

[SEARCH VULCAN MATERIALS JOBS] [READ CAREERS BLOG]
Learn more about Vulcan Materials Company
Size
11,437 employees
Market Cap
$23.1 billion
Industry
Net Income
$584.4 million
Founded
1909
5 Year Trend
+9.1%
Revenue
$4.8 billion
NASDAQ

Similar Jobs

More Jobs at Vulcan Materials Company

More Manufacturing & Automotive Jobs

Find similar Manager, Production Controls jobs: