Blue Origin

Lead Mechanical Engineer - Battery

Blue Origin$145K — $203K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • B.S. in Mechanical, Electrical, Aerospace Engineering, or related field
  • 6+ years in battery development; 3+ years in space applications preferred
  • Experience in Battery Mechanical Design, Test, and Manufacturing, especially lithium-ion batteries
  • Ability to create fabrication and installation drawings with GD&T
  • Experience in aerospace systems specifying margins and test sequences
  • Proven technical leadership in multidisciplinary teams
  • Strong organizational, written, and verbal communication skills

Responsibilities

  • Lead mechanical design and development of battery systems
  • Create and maintain system design documentation (CAD, drawings, BOMs)
  • Develop mechanical components for battery modules and packs from concept to production
  • Conduct structural and thermal analyses, including TR PPR testing
  • Establish production processes for module builds and final testing
  • Collaborate with manufacturing management throughout hardware delivery
  • Assist in hardware qualification and vehicle integration efforts

Benefits

  • Medical, dental, and vision insurance
  • Life insurance (basic and supplemental) and disability coverage
  • 401(k) with company match up to 5%
  • Stock options for employees working 20+ hours/week
  • Generous paid time off and 14 company-paid holidays
  • Educational support programs
Full Job Description
Application close date:
Applications will be accepted on an ongoing basis until the requisition is closed.

This role is part of the Lunar Permanence business unit, which develops Blue Origin's Blue Moon landers and related products. To further Blue Origin's mission of millions of people living and working in space for the benefit of Earth, we are building sustainable infrastructure for our transport of crew and cargo from Earth to the lunar surface.

This role supports the development and operations of a common battery for use by multiple Blue Origin business units, including New Glenn and Lunar.

As part of a small, hard-working, and accomplished team of experts, you will be integral in the development, qualification, and production of battery hardware products in support of multiple missions. Your primary technical responsibility is for the mechanical design of the battery module, pack components, system integration with other multi-functional teams. You will also be responsible for component, module, and subsystem level validation as well as introducing the design to volume production.

We are looking for someone to apply their deep technical expertise, natural leadership and interpersonal skills, and commitment to quality to positively impact the aggressive missions at Blue Origin. Passion for our mission and vision is required!

Responsibilities include but are not limited to:
  • As the Lead Mechanical Engineer, you are responsible for the mechanical aspects of the battery design, development, qualification, and hardware production. You will:
  • Develop and maintain a full system design and its associated documentation (CAD, drawings, ICDs, BOMs, etc.)
  • Develop mechanical components for the battery system, including modules, pack assemblies, interconnects, electrical components, structural components, and enclosures from concept, through qualification, and into production.
  • Use structural and thermal analyses, as well as Thermal Runaway (TR) Passive Propagation Resistance (PPR) testing, to inform battery design decisions.
  • Develop production processes for module build, through pack assembly, and end of line acceptance testing.
  • Work closely with the program and manufacturing management team through build, test, and delivery of flight hardware.
  • Support the development of the Automated Test Equipment for acceptance and qualification testing.
  • Support the successful qualification of the hardware.
  • Support integration into the vehicle and assist in solving and vehicle integration.
  • We are looking for someone to apply their technical expertise, leadership skills, and commitment to quality to positively impact safe human spaceflight. Passion for our mission and vision is required


Minimum Qualifications
  • B.S. degree in Mechanical, Electrical, or Aerospace Engineering or related field
  • 6+ years of direct experience in battery development; 3+ year in space applications desired
  • Direct experience with Battery Mechanical Design, Test, and Manufacturing (or similar electrical power equipment); familiarity with lithium-ion batteries, TR PPR design approaches, and battery test methods.
  • Experience creating fabrication and installation drawings, including GD&T (ASME Y14.5) and tolerance stack up analyses.
  • Experience specifying and justifying margins and test sequences for aerospace systems.
  • Desire to work hands-on, both independently and as part of a team, throughout the development and production phases of the mechanical assembly product lifecycle.
  • Experience providing technical leadership to multidisciplinary teams.
  • Ability to earn trust, maintain positive and professional relationships, and contribute to a culture of collaboration and inclusion.
  • Highly organized teammate with excellent technical written and verbal skills.
  • Ability to travel to and work at remote sites supporting test integration, commissioning, and training.
  • Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.


Preferred Qualifications
  • M.S. degree in Mechanical, Electrical, or Aerospace Engineering or related field.
  • Experience using structural and thermal analysis, as well as TR PPR testing, to guide designs.
  • Experience in development of launch vehicles.
  • Experience with human spaceflight or high-performance aircraft systems.
  • Experience with DOORS, CREO, Windchill, ANSYS, Thermal Desktop.


Compensation Range for:
CO applicants is $133,500.00 - $186,898.95WA applicants is $145,188.00 - $203,263.20

Other site ranges may differ

Culture Statement

Don't meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you're excited about this role but your past experience doesn't align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.

Benefits
  • Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
  • Stock Options for all regular employees (working at least 20 hours/week)
  • Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
  • Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.


About Blue Origin

Blue Origin is an aerospace company that develops rockets and spacecraft for commercial and government customers. The company's products include the New Shepard suborbital vehicle and the New Glenn orbital rocket. Blue Origin was founded in 2000 by Jeff Bezos and is headquartered in Kent, Washington.
Learn more about Blue Origin
Size
3,000 employees
Industry
Founded
2000

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