The Continuous Improvement (CI) Engineer is responsible for driving process improvements across manufacturing operations by applying Lean, Six Sigma, and problem-solving methodologies. This role supports efficiency, quality, and cost-reduction initiatives, working closely with production, engineering, and supply chain teams to build a culture of continuous improvement.
Continuous Improvement Engineer 3rd ShiftYour main responsibilities will be:- Expansion of a lean system ZAP (ZIEHL-ABEGG process system) in the complete organization of ZIEHL-ABEGG Inc.
Process Improvement & Lean Implementation- Identify, lead, and implement improvement projects in machining, stator/rotor production, and assembly lines.
- Apply Lean Manufacturing, Six Sigma, Kaizen, and 5S principles to eliminate waste and improve flow.
- Support value stream mapping, line balancing, and cycle time reduction activities.
Problem Solving & Root Cause Analysis- Lead structured problem-solving efforts using tools such as 8D, DMAIC, and FMEA.
- Analyze production performance data to identify bottlenecks and propose solutions.
- Develop and implement corrective and preventive actions (CAPA).
Project & Change Management- Coordinate cross-functional improvement projects from concept to implementation.
- Track and report project progress, savings, and performance improvements.
- Support change management to ensure sustainability of improvements.
Data & Performance Monitoring
- Collect, analyze, and interpret production KPIs (OEE, yield, scrap, downtime).
- Develop dashboards and reports to communicate improvement results.
- Use statistical tools to validate improvements and ensure process capability.
Culture & Training- Promote a culture of continuous improvement across all levels of the organization.
- Deliver training and workshops on Lean tools and methodologies.
- Support operators and engineers in implementing daily improvement initiatives.
Job Requirements:- Bachelor's degree (Manufacturing Engineering, Industrial Engineering, Industrial Technology or equivalent) required
- Black Belt in Lean Six Sigma minimum
- Exposure to quality control, production efficiency, or operational excellence projects.
- Experience with 5S, Kaizen, Root Cause Analysis (RCA), Value Stream Mapping (VSM), & PDCA / DMAIC methodologies.
- Demonstrated success in leading or participating in continuous improvement projects.
- Proven results in reducing waste, improving cycle time, or increasing productivity.
- Experience in the field of process optimization or lean Consulting
- Experience working with ERP/MRP systems.
- Flexibility and willingness to travel.
- Ability to influence and drive change
- Project management and organizational skills
We offer: - Tuition Reimbursement Program- We encourage team members to continue their education to support their current or future work.
- We offer a comprehensive benefits package including Health, Dental and Vision options.
- Company-paid Life insurance, Short and Long-Term Disability insurance, and Parental leave.
- 401(k) retirement account with a generous company match
- Phenomenal work life balance offering twenty (20) days of Paid Time Off (PTO) per calendar year.
- Holidays totaling eleven days (11) per calendar year including a floating holiday of employee's choice.
- Career advancement and training opportunities
