The RoleHadrian is looking to expand our battery pack assembly team, specifically a Battery Pack Engineering Lead. This is a hands-on technical leadership role. You'll take the line from a concept to a working, repeatable, and safe production line, leading things such as pack and module architecture, the assembly process, cell joining, thermal management, test, and safety. This role will anchor a small team of specialists and engineers, as well as interfacing cross-functionally with the rest of the company. You'll set technical direction, make the hard calls, and lead a few engineers alongside you.
What You'll Do- Own the pilot battery pack assembly line end-to-end, from pack and module architecture through assembly process design, build, test, and production readiness
- Define the assembly process: cell intake and sorting/matching, module and pack build sequence, cell joining (laser / ultrasonic / resistance welding), busbar and interconnect assembly, thermal management, enclosure, and potting/sealing
- Develop the fixturing, stations, tooling, and work instructions for the pilot line, designed for eventual automation and rate production on Hadrian's robotics and software platform.
- Own battery safety including thermal runaway mitigation, abuse tolerance, and compliance with applicable standards and testing (e.g., UN 38.3 transport)
- Establish electrical test, formation, and characterization processes; define pack-level acceptance criteria and validation
- Build cell-level traceability and lot control, partnering with Quality and Qualification on inspection plans and qualification of the packs
- Lead and grow a small, deep-expertise team, setting technical direction and owning final calls
- Partner across design (mechanical/electrical/thermal), manufacturing engineering, automation/controls, supply chain (cell sourcing), quality/qualification, and program teams
- Drive the line from concept to production readiness against yield, throughput, cost, and rate targets
What We're Looking For- Bachelor's degree or higher in Electrical, Mechanical, Chemical, or Materials Engineering, or a related technical field
- 7+ years in battery pack / energy-storage engineering, including hands-on pack or module assembly and manufacturing
- Deep knowledge of cell-to-pack / cell-to-module design and assembly, cell joining (welding) processes, and thermal management
- Experience standing up or significantly improving a battery assembly line or pilot line
- Strong grasp of battery safety and applicable standards/testing (UN 38.3, UL/IEC, abuse testing)
- Demonstrated technical leadership, able to lead a small team and operate autonomously in an ambiguous, build-it-now environment
- Must be a U.S. Person (U.S. citizen or lawful permanent resident) per ITAR; ability to obtain and maintain a U.S. security clearance
What Will Set You Apart- Battery pack experience in aerospace, defense, UAS, eVTOL, EV, or other demanding/safety-critical applications
- Experience automating battery assembly or designing battery lines for high-rate production
- Hands-on cell-joining process development (laser / ultrasonic / resistance welding) for tabs and busbars
- Electronics and test-and-validation depth
- Familiarity with defense qualification or airworthiness requirements for energy storage
- Experience in high-growth or startup manufacturing environments
Benefits for Full-time Employees- Medical, dental, vision, and life insurance plans for employees
- 401k
- Relocation support may be provided for certain situations, based on business need.
- Flexible vacation policy
- Equity