Tamaqua Process Scale Up Manager

Merck Group$163K — $219K *
Manufacturing & Automotive
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • B.S. in Chemical Engineering or related field required.
  • 8 years of experience in chemical process development, preferably in semiconductor or specialty chemicals.
  • Proven track record in process and technology development through to scale-up.
  • Hands-on experience with pilot plants and semiconductor manufacturing processes.
  • Strong engineering simulation skills, including CFD and process modeling.
  • Excellent stakeholder management abilities, particularly in complex organizations.
  • Fluency in English with preference for knowledge of German or Asian languages.

Responsibilities

  • Ensure compliance with safety and regulatory standards across all operations.
  • Drive strategy for semiconductor-grade chemical processes from concept through production.
  • Lead assessments, feasibility studies and establish program advancement criteria.
  • Oversee scale-up from lab to production, de-risking processes for readiness.
  • Facilitate technology transfer to production with thorough validation and documentation.
  • Champion engineering modeling and simulation in design and risk evaluation.
  • Manage global stakeholder relationships and ensure alignment across regions.

Benefits

  • Health insurance coverage.
  • Paid time off (PTO) for work-life balance.
  • Retirement contributions to support future savings.
  • Access to performance-based bonuses based on job performance.
Full Job Description
Location: The Tamaqua Process Scale Up Manager is an onsite position with 25-40% travel to US and Asia sites, depending on program phase and site locations.

Your Role:

We are looking for a visionary and execution-driven leader to lead our Hometown Scale-Up team, with a clear focus on semiconductor-grade chemical processes. In this role, you will shape the full development lifecycle - from early-stage scalable chemistry conceptualization and technology assessment through scale-up, piloting, technology transfer, and post-launch optimization. You will lead a high-caliber team, drive engineering rigor through simulation and data-driven methods and serve as a key interface between R&D, marketing, asset management, manufacturing, and other global stakeholders. Reporting to the New Product Development Assistant Director, you will lead a dedicated team of up to 40 engineers and technical staff as part of a global organization.

Key Responsibilities:

Safety, Quality, and Compliance
  • Line management responsibility for maintaining the highest level of safety and 100% compliance with all relevant rules.
  • Designing processes with inherent safety and quality in mind and providing technical leadership to do so in the most efficient manner possible.

Strategy & Technology Development
  • Define and drive the technology and process development strategy for semiconductor-related chemical processes, from early concept selection through full-scale production readiness.
  • Lead technical risk assessments and ensure they are done with adequate rigor.
  • Direct project scoping, technology assessments, and feasibility studies; establish clear go/no-go criteria for program advancement.
  • Build and maintain technology roadmaps, risk registers, and stage-gate project plans aligned with business priorities.

Scale-Up & Technology Transfer
  • Own and execute scale-up activities from laboratory and bench scale to pilot and full production scale; systematically de-risk processes for manufacturing readiness.
  • Lead technology transfer to production sites, including process validation, QA/QC integration, and comprehensive documentation packages.
  • Collaborate actively with the global process development organization to identify potentially valuable new technologies to be employed for current and future project scope.
  • Collaborate with equipment engineering on the design, specification, and procurement of process equipment and automation solutions.

Engineering Excellence & Continuous Improvement
  • Champion engineering simulation and modeling (CFD, reaction kinetics, process modeling, DOE) as core tools for design decisions and scale-up risk mitigation.
  • Drive post-launch optimization programs targeting productivity, yield improvement, and cost-of-goods-sold (COGS) reduction.
  • Ensure full compliance with regulatory, quality, EHS, and safety standards across all CPD activities.

Global Stakeholder Management & Governance
  • Carry out capital projects on time and on budgets. Communicate any deviations promptly.
  • Serve as the primary interface for process development and production transfer with business stakeholders in the US and Asia; reporting line to the Germany-based Head of Global Chemical Process Development.
  • Coordinate cross-functional teams (R&D, asset management, marketing, manufacturing, QA, EHS, procurement, supply chain) across time zones and cultural contexts to ensure timely decision-making and program alignment.
  • Establish and maintain strong partnerships with regional manufacturing sites in the US and Asia, including transfer engineers, operations, quality, and supply chain teams.
  • Participate in global steering committees and program reviews; ensure transparent governance, risk management, and milestone tracking across regions.

People Leadership & Organizational Development
  • Lead, mentor, and develop a team of up to 40 engineers and technical staff; foster a culture of engineering excellence, accountability, and continuous learning.
  • Establish close relationships with team members at all levels and actively listen to their input.
  • Drive performance management, succession planning, and capability development within the PDP department.
  • Develop a learning organization that sees negative results as an opportunity to be exploited.


Who You Are

Minimum Qualifications:
  • B.S. in Chemical Engineering or closely related field
  • 8 years of experience in chemical process development or closely related fields; semiconductor or specialty chemicals industry experience strongly preferred.
  • Demonstrated track record in process and technology development, scale-up, and technology transfer from lab to production.
  • Hands-on experience with pilot plants, reactors, separation processes, and downstream processing relevant to semiconductor or specialty chemical manufacturing.
  • Solid background in engineering simulation and optimization: CFD, reaction kinetics, process modeling, DOE.
  • Strong stakeholder management skills with experience navigating complex, matrixed organizations.
  • Experience employing influence and thought leadership in global, cross-cultural teams; demonstrated proficiency in navigating regulatory, safety, and quality expectations across US and Asian manufacturing environments.


Preferred Qualifications:
  • M.S. or Ph.D. in Chemical Engineering, Process Engineering, or a closely related discipline.
  • Additional qualifications or certifications in process control, optimization, or semiconductor manufacturing are an advantage.
  • Expert-level proficiency in engineering simulations (CFD, kinetics, process modeling) and data-driven optimization methodologies.
  • Strong analytical and structured problem-solving skills; ability to translate complex technical findings into clear business decisions.
  • Proven leadership and people management capabilities; track record of building, motivating, and developing high-performing teams.
  • Excellent communication and negotiation skills; fluency in English required. German and/or Asian languages (Mandarin, Korean, Japanese) are a significant advantage.
  • High attention to detail; strong commitment to safety, quality, and regulatory compliance.
  • Culturally agile; experienced in working effectively across international and cross-functional environments.
  • Knowledge of semiconductor industry quality practice, cleanroom, or semiconductor manufacturing environments is a plus.


Pay range for this position: $163,600 - $219,000

The offer range represents the anticipated low and high end of the base pay compensation for this position. The actual compensation offered will be determined by factors such as location, level of experience, education, skills, and other job-related factors. Position may be eligible for sales or performance-based bonuses. Benefits offered by the Company include health insurance, paid time off (PTO), retirement contributions, and other perquisites. For more information click here.

About Merck Group

Merck Group Careers

There has never been a more opportune time to join Merck Group, a leading science and technology company in healthcare, life science, and performance materials. Merck Group offers a plethora of job opportunities that cater to a variety of skills and professional aspirations, making it an ideal environment for both seasoned experts and those at the start of their career journey.

Work You’ll Do

At Merck Group, every team member contributes to breakthrough innovations in healthcare, life sciences, and electronics. The company's commitment to diversity and innovation fuels its leadership in various sectors, driving growth and transformation globally. Merck Group’s career paths are diverse, offering positions that challenge individuals to use their skills in new ways every day, supported by robust training programs and development opportunities.

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Merck Group is not just about jobs; it's about building a career. With a vast array of positions, from research and development to marketing and sales, the company is keen on hiring and nurturing talent to lead industry transformation. Merck Group’s dedication to professional growth is evident in its comprehensive benefits package and performance management processes that aim to maximize individual potential.

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Starting with an internship at Merck Group can be a pivotal step in securing a prosperous career. Interns gain invaluable industry experience, working alongside seasoned professionals and engaging in projects that offer real-world applications of their studies. Internships often lead to full-time employment opportunities, providing a seamless transition from education to professional employment.

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Merck Group is proud of its inclusive culture that embraces diversity and fosters an environment where all employees can thrive. The company’s leadership is committed to creating a workplace where diverse ideas lead to innovative outcomes. Merck Group also offers diversity training to ensure all team members are equipped to contribute to the company’s inclusive goals.

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Employees at Merck Group are encouraged to engage in networking and professional development activities that enhance their career trajectories. The company hosts various networking events, workshops, and seminars that are designed to hone skills and foster connections within the industry. Leadership development programs are also a cornerstone, preparing employees for future roles of increased responsibility.

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