Sr. Process Engineer

System One Holdings, LLC

$80K — $100K *
Food & Beverages
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Process, Chemical, or Mechanical Engineering
  • 5-7 years of engineering experience in aseptic processing or related regulated environment (GMP, FDA, ISO, OSHA, USDA)
  • Proficient in problem-solving methodologies
  • Skilled in data analysis and loss deployment
  • Ability to troubleshoot mechanical and automation issues
  • Familiarity with software systems like Allen Bradley and Siemens
  • Strong teamwork and leadership skills

Responsibilities

  • Lead design, installation, commissioning, and maintenance of low acid aseptic processes and equipment
  • Provide comprehensive engineering support for operations, including dairy processing and packaging
  • Identify root causes of manufacturing failures and implement preventive fixes
  • Support CAPA initiatives for regulatory compliance with USDA and FDA standards
  • Enhance equipment data collection and efficiency while collaborating on project execution
  • Develop and review essential process documentation such as SOPs and change control documents
  • Execute on-site troubleshooting during process scale-up and optimization

Benefits

  • Medical, dental, and vision insurance options
  • Spending accounts
  • Life insurance and voluntary plans
  • Participation in a 401(k) plan
Full Job Description
Job Title: Sr. Process Engineer
Location: Morgantown, WV
Type: Direct Hire
Compensation:
Work Model: Onsite - onsite

Responsibilities
• Lead, design, install, commission, as well as maintain and improve low acid aseptic process and equipment. Implements and maintains plant equipment, systems and other fixed assets to a high standard of safety, quality, and productivity.
• Provide process and engineering support to all aspects of the operation, including dairy receiving, batching/blending, pasteurization, UHT Processing, aseptic filling, and packaging equipment.
• Identify root causes of manufacturing failures using structured problem solving methodologies like fishbone and 8D; apply fixes to prevent reoccurrence.
• Support CAPA initiatives for regulatory compliance, ensuring processes meet USDA and FDA standards.
• Improve equipment data collection, utilization, efficiency, and obsolescence. Collaborate with other functions to execute projects successfully.
• Develop and review process documentation, including SOPs, batch records, validation protocols, and change control documents.
• Support EH&S activities, including developing Lock Out Tag Out procedures.
• Perform on-site troubleshooting during process scale-up and implementation.
• Monitor and maintain utility systems such as RO water systems to ensure optimal performance.
• Ensure compliance with food safety standards and support process investigations and change controls.
• Create equipment/process specifications, drawings, and software as needed.
• Develop project justifications and proposals for capital investments.
• Provide technical training to department employees and others involved.
• Monitor production and implement continuous improvement initiatives.
• Assist with maintaining facility utility system performance and safety protocols.

Requirements
• Bachelor's degree in Process, Chemical, or Mechanical Engineering.
• 5 to 7 years of engineering experience in aseptic processing or related regulated environment (GMP, FDA, ISO, OSHA, USDA).
• Proficient in problem solving methodologies.
• Skilled in data analysis and loss deployment.
• Troubleshoot mechanical, process, automation issues.
• Strong teamwork and leadership skills.
• Knowledge of software systems (Allen Bradley, Siemens, B&R), HMIs, alarms.
• Extensive understanding of engineering principles and procedures.
• Excellent analytical, communication, organizational, and interpersonal skills.
• Proficient with Microsoft Office Suite.
• Ability to lift up to 15 pounds and work with equipment containing electromagnetic components.
• Ability to work prolonged periods at a desk and computer.

System One not only serves as a valued partner for our clients, but we offer eligible employees health and welfare benefits coverage options including medical, dental, vision, spending accounts, life insurance, voluntary plans, as well as participation in a 401(k) plan.

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