Senior Propulsion Engineer - Solid Rocket Motor Development

Approach Venture LLC

$130K — $180K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's in Aerospace, Mechanical, Chemical Engineering, or similar field.
  • Experience in designing propulsion, combustion, or high-pressure fluid systems.
  • Hands-on development experience from concept to testing.
  • Familiarity with solid rocket motors and propulsion test stands.
  • Strong understanding of combustion, fluid mechanics, and structural mechanics.
  • Experience in aerospace or high-performance propulsion systems.
  • Ability to engage in hands-on design, fabrication, and testing.

Responsibilities

  • Lead design and testing of advanced propulsion systems.
  • Design propulsion architectures including various motor types.
  • Perform combustion and thermal analyses to optimize performance.
  • Develop propellant geometries and thrust profiles for missions.
  • Evaluate propulsion trade-offs across multiple architectures.
  • Design high-pressure components like motor cases and valves.
  • Analyze structural performance under extreme conditions.

Benefits

  • Work with a well-funded early-stage defense tech company.
  • Influence product and technical direction directly.
  • Collaborative environment with multidisciplinary teams.
  • Hands-on role covering the entire development lifecycle.
  • Chance to address national security challenges with your work.
Full Job Description
Propulsion Engineer - Build Advanced Propulsion Systems for Next-Generation Defense Platforms

El Segundo, California | On-site

Opportunity Summary

Join a well-funded, early-stage defense technology company developing advanced aerospace systems designed to solve some of today's most demanding national security challenges. As a Propulsion Engineer, you will lead the development of high-performance propulsion hardware that enables rapid response, extreme acceleration, and reliable operation in challenging environments. This is a highly hands-on engineering role with ownership across the complete development lifecycle. You will design, analyze, prototype, test, and refine propulsion systems while working closely with founders and a multidisciplinary engineering team. The role spans propulsion architecture, high-pressure hardware, combustion analysis, testing, and system integration, giving you direct influence over both the product and the company's technical direction.

Job Duties
  • Lead the design, development, and testing of advanced propulsion systems for high-performance aerospace applications.
  • Design propulsion architectures including solid rocket motors, gas generators, cold gas systems, and other compact impulse devices.
  • Perform combustion, internal ballistics, mass flow, chamber pressure, and thermal analyses to optimize system performance.
  • Develop propellant grain geometries and thrust profiles to meet mission-specific performance requirements.
  • Evaluate propulsion trade studies across solid, liquid, hybrid, and alternative architectures.
  • Design high-pressure hardware including motor cases, pressure vessels, regulators, valves, burst disks, and related mechanical components.
  • Analyze structural performance under high-pressure and high-acceleration loading conditions.
  • Develop propulsion test articles, fixtures, instrumentation, and data acquisition systems.
  • Plan and execute static fire tests, pressure testing, thermal testing, and system qualification campaigns.
  • Analyze test data and rapidly iterate designs through hardware development cycles.
  • Model propulsion performance using analytical and numerical simulation tools including CFD, FEA, combustion, and thermal analysis.
  • Collaborate closely with mechanical, electrical, and controls engineers to integrate propulsion hardware into complete systems.
  • Support ignition system development, actuator integration, safety systems, and propulsion sequencing.
  • Maintain safe operating procedures when working with energetic materials and high-pressure systems.


Qualifications
  • Bachelor's degree in Aerospace Engineering, Mechanical Engineering, Chemical Engineering, or a related technical discipline.
  • Demonstrated experience designing propulsion, combustion, or high-pressure fluid systems.
  • Hands-on experience developing propulsion hardware from concept through testing.
  • Experience with solid rocket motors, propulsion test stands, ignition systems, pressure vessels, or related aerospace hardware.
  • Strong understanding of combustion, fluid mechanics, heat transfer, structural mechanics, and internal flow behavior.
  • Experience designing propulsion systems for aerospace, missile, launch vehicle, or other high-performance platforms.
  • Ability to work hands-on through design, fabrication, testing, troubleshooting, and iteration.
  • U.S. Person or Lawful Permanent Resident status required.


Preferred Experience
  • Experience designing solid propellant grain geometries and internal ballistics.
  • Familiarity with solid propellant formulations, insulation materials, and nozzle thermal protection.
  • Experience working with propulsion analysis tools such as NASA CEA, CFD, FEA, MATLAB, Python, ANSYS, OpenFOAM, COMSOL, or similar software.
  • Knowledge of propulsion instrumentation including pressure transducers, thermocouples, strain gauges, high-speed cameras, and data acquisition systems.
  • Experience with MIL-STD environmental or qualification testing.
  • Hands-on experience with machining, pressure plumbing, fixture design, or propulsion hardware assembly.
  • Familiarity with energetic materials, ignition systems, or pyrotechnic hardware.


Compensation Details

$$130,000 - $180,000

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