The Role - Senior Process EngineerYou'll lead the scale-up of our pilot into a demonstration plant, laying the groundwork for follow-on commercial facilities. You'll translate R&D into engineered processes, partner with external engineering firms/EPCs, and drive safe, on-time construction and commissioning.
What You'll Do- Lead scale-up from lab/pilot to demonstration and commercial scale for rare-earth metallization processes.
- Own core process deliverables: PFDs, P&IDs, mass & energy balances, control narratives, and operating envelopes.
- Translate internal research into detailed engineering packages for external partners; manage scope, interfaces, and change control.
- Direct custom equipment specification, vendor selection, FAT/SAT, and installation through third-party fabricators.
- Plan and run HAZOP/LOPA and safety reviews; implement safeguards and MOC.
- Coordinate with EPC contractors to ensure schedule, cost, quality, and safety targets are met through mechanical completion and startup.
- Develop commissioning plans, SOPs, and operator training; support ramp-to-rate and reliability growth.
- Optimize processes for yield, throughput, cost, environmental compliance, and uptime; instrument KPIs and drive continuous improvement.
- Navigate permitting and regulatory documentation in collaboration with EHS and external consultants.
- Anticipate risks and unblock issues rapidly in an agile, high-accountability environment.
What You BringRequired- Typically 5+ years as a Process/Project Engineer in industrial plant design, construction, or operations (chemicals, metallurgical, electrochemical, or related).
- Demonstrated success scaling processes from lab/pilot to commercial scale.
- Experience managing and communicating effectively with engineering firms and EPC contractors.
- Strong command of PFDs, P&IDs, mass/energy balances, control strategies, HAZOP, and regulatory documentation.
- Track record delivering plants or major process units safely, on schedule, and on budget.
- Excellent cross-functional communication, documentation, and project leadership.
- Availability to start soon.
Preferred- Background in high-temperature processes, electrochemical cells, molten-salt systems, or rare-earth metallurgy.
- Familiarity with environmental/permitting frameworks for chemical/metallurgical facilities.
- Start-up/commissioning experience and hands-on time in operating plants.
- Working knowledge of CAD/CAE tools and data analysis for process performance.
Compensation & Benefits- Competitive base salary
- Comprehensive health, dental, and vision insurance
- Company-provided lunch daily
- Visa sponsorship available if needed
