Senior Paint Engineering Leader (Automated Paint Operations) (Huf NA, Greeneville (TN), Huf NA, Greeneville (TN), US)

Huf Hülsbeck & Fürst GmbH & Co. KG

$90K — $120K *
Manufacturing & Automotive
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in engineering or related field or equivalent experience
  • 8+ years of experience in automated paint systems, preferably with plastics
  • Proven history of developing and stabilizing paint processes
  • Experience leading multi-shift teams with an ownership mindset
  • Strong problem-solving skills with hands-on DOE and root cause analysis expertise
  • Technical mastery in robot paint application and understanding of material behavior
  • Familiarity with quality systems like PFMEA, Control Plans, APQP, and PPAP

Responsibilities

  • Own and improve the automated paint process for stability and efficiency
  • Establish controlled paint processes with standards and visual management
  • Develop robust processes and eliminate variation using data-driven approaches
  • Lead TPS problem-solving initiatives to address root causes of issues
  • Standardize and sustain excellence in operational routines across shifts
  • Optimize automation for consistent film build and cycle efficiency
  • Drive performance improvements in Safety, Quality, Delivery, Cost, and People

Benefits

  • Stable and controlled paint processes with defined standards
  • Reduction in defect rates and associated costs
  • Enhanced performance metrics like First Time Quality (FTQ) and Net Equipment Effectiveness (NEE)
  • Empowered team culture focused on problem-solving
  • Implementation of sustainable systems that do not rely on individual performance
  • Comprehensive health benefits including dental and vision insurance
  • 401(k) plan with company matching contributions
  • Paid Time Off for work-life balance
Full Job Description
Huf NA, Greeneville (TN) I United States (US)

Senior Paint Engineering Leader (Automated Paint Operations)

Your Role (TPS Mindset)

Own and continuously improve the automated paint process by building stable, repeatable, and waste-free operations. This role is responsible for developing robust paint processes, eliminating variation, and leading a team to achieve world-class quality, flow, and cost performance.

We are looking for a proven paint process leader who not only understands the technology, but takes ownership, drives problem solving at the root cause, and builds sustainable systems that perform without firefighting.

  • Own process stability first, then improvement
    Establish and maintain a fully controlled paint process (Air Make-Up Unit (AMU), airflow, booth conditions, film build, color position) with clear standards and visual management
  • Develop robust processes-not temporary fixes
    Use Design of Experiments (DOE), confirmation runs, and data-driven decision making to eliminate variation and permanently reduce defects
  • Lead with Toyota Production System (TPS) problem solving discipline
    Drive 5 Whys, Ishikawa, and Plan-Do-Check-Act (PDCA) to address root causes-not symptoms. Ensure countermeasures are sustained through standard work
  • Standardize and sustain excellence
    Define, implement, and audit standard work, startup checks, and daily management routines across all shifts
  • Optimize automation for consistency and flow
    Improve robot programs (paths, angles, Z-moves) to ensure uniform film build, repeatability, and cycle efficiency
  • Build people capability and ownership
    Lead and develop a multi-shift technical team to think and act as process owners-not firefighters
  • Drive Safety, Quality, Delivery, Cost, and People (SQDCP) performance
    Improve First Time Quality (FTQ), Net Equipment Effectiveness (NEE), and cost through systematic waste reduction and process control.


Your Skills
  • Bachelor's degree in mechanical, chemical, materials, manufacturing or related field or equivalent experience
  • Deep automotive paint expertise
    • 8+ years in automated paint systems (plastics preferred)
    • Proven track record of developing and stabilizing paint processes
  • Leadership with ownership mindset
    • Experience leading multi-shift teams
    • Self-motivated, accountable, and drives results without escalation
  • Strong problem solver (not trial-and-error)
    • Hands-on with DOE, root cause analysis, and process validation
    • Focus on sustainable countermeasures
  • Technical mastery
    • Robot paint application optimization (paths, angles, coverage)
    • Understanding of material behavior, film build, and environmental impact
  • Quality system knowledge
    • PFMEA, Control Plans, APQP, PPAP
    • Experience with OEM paint standards
  • Lean / TPS mindset
    • Demonstrated ability to create standardized, visual, and stable processes
    • Focus on eliminating waste and variation


What we offer
  • Stable, controlled paint process with clear standards and minimal variation
  • Measurable reduction in top defects and scrap cost
  • Improved FTQ and NEE performance
  • A team that owns the process and solves problems at the root cause
  • Sustainable systems in place-not dependence on individuals
  • Competitive pay
  • Full comprehensive health insurance, dental, vision, flexible spending account
  • Disability insurance
  • 401(k) with company match
  • Paid Time Off


Huf North America Automotive Parts Manufacturing, Corp.

Michelle Myers

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