Senior Manufacturing Engineer

Rondo Energy

$165K — $185K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's or Master's degree in Mechanical Engineering, Electromechanical Engineering, Manufacturing Engineering, or a related discipline.
  • 5-8 years of experience in developing manufacturing processes for new hardware products, particularly in startup or high-growth settings.
  • Experience managing full-lifecycle projects related to equipment or automation, including budget oversight.
  • Hands-on technical skills with a background in troubleshooting and enhancing early-stage production lines.
  • Knowledge of continuous improvement practices and structured problem-solving methodologies.

Responsibilities

  • Develop and optimize assembly processes for the modular thermal battery system from prototype to scaled production.
  • Create virtual process models utilizing value stream mapping and simulation tools to assess different configurations.
  • Establish data-driven manufacturing processes using IoT and modern analytics tools.
  • Collaborate with design, quality, and supply chain teams to transition robust designs to production.
  • Advise on Design for Manufacturing (DFM) and Design for Assembly (DFA) to improve cost and efficiency.
  • Integrate field performance data into product and process enhancements.
  • Manage tooling and documentation required for high-yield assembly, including jigs and fixtures.

Benefits

  • Comprehensive Medical Benefits
  • Dental & Vision Benefits
  • Life Insurance and AD&D
  • Up to 12 paid holidays per year plus a company week-long holiday in December
  • Flexible time-off policy
  • 401(k) plan with company match
  • Cell Phone Reimbursement
  • Catered lunches on-site
  • Stunning Bay views near Rondo HQ close to Oakland airport
  • Opportunity to positively impact the planet
Full Job Description
We are looking for a hands-on Manufacturing Engineer to lead the development, optimization, and scale-up of the assembly processes behind our modular thermal battery system, taking it from early prototype through high-volume production. You will partner closely with design, supply chain, and field deployment teams to build robust, data-driven manufacturing processes that deliver on quality, cost, and throughput in a fast-paced, high-growth environment. What You Will Do (key responsibilities for this role include but are not limited to): Manufacturing Process Development & Optimization • Develop, optimize, and validate the assembly process for the modular thermal battery system from prototype through scaled production. • Build virtual process models using value stream mapping, process flow software, and simulation tools to evaluate alternative configurations and process scenarios. • Lead the development of standardized, data-driven production processes using IoT, SPC, and modern manufacturing analytics tools. Production Readiness & Cross-Functional Integration • Collaborate closely with design engineering, supplier quality, sourcing, and manufacturing partners to transition designs into robust, scalable production. • Own Design for Manufacturing (DFM) and Design for Assembly (DFA) guidance, influencing mechanical and thermal subsystem design to enhance quality, cost, and throughput. • Drive iterative learning from field performance back into product and manufacturing process improvements. Tooling, Equipment, and Documentation • Define, procure, and implement tooling, jigs, fixtures, test equipment, and process automation required for reliable, high-yield assembly. • Develop and maintain build documentation, assembly instructions, PFMEAs, control plans, and supplier qualifications. • Support packaging, logistics, and pre-commissioning validation through coordination with field deployment teams. Cost & Schedule Ownership • Own module-level manufacturing costing-including CAPEX, OPEX, labor, utilities, facilities, scrap, and throughput assumptions. • Provide inputs to BOM development, installation timelines, and overall project planning. What You Will Bring • Bachelor's or Master's degree in Mechanical Engineering, Electromechanical Engineering, Manufacturing Engineering, or related discipline. • 5-8 years of experience developing manufacturing processes and equipment for new hardware products; experience in startup or high-growth technology environments strongly preferred. • Proven experience managing full-lifecycle equipment or automation projects-including scoping, design, installation, commissioning, and budget oversight. • Hands-on technical ability with a track record of debugging, troubleshooting, and improving new production lines or early-stage processes. • Deep knowledge of continuous improvement, root cause analysis, and structured problem-solving methodologies. • Demonstrated success collaborating closely with design engineering teams and influencing product architecture through DFM/DFA input. • Experience in fast-paced, complex hardware environments. • Strong commitment to product quality, safety, cost reduction, and process reliability. What We Offer: • Comprehensive Medical Benefits • Dental & Vision Benefits • Life Insurance and ADD • Up to 12 paid holidays per year, in addition to a company week-long holiday in December • Flexible time off policy • 401(k) plan with company match • Cell Phone Reimbursement • Catered lunches on-site • Rondo HQ is close to Oakland airport - one block from the Bay - and has stunning Bay views • An opportunity to make a huge positive impact on the planet This role necessitates being on-site Alameda, California. The estimated annual salary range for a candidate in the Bay Area for this role is between $165,000 and $185,000, plus equity in an early-stage, rapidly scaling global company. Additionally, you would be eligible for Rondo's excellent benefits listed above. Please note that some pay bands may have wide ranges of compensation to accommodate candidates' diverse sets of skill levels, experience, and geographic locations.

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