Full Job Description
Owns the quality initiative of new parts, processes, or New Product Introduction (NPI) for AP1 Laundry Operations. Establish sustainable long-term factory ownership and success. Manages problems that require independent problem solving and self-direction. Independently manages projects for assigned area and develops and executes quality systems. Requires limited supervision and advanced knowledge of engineering, quality, and/or Laundry product line.
Position
Senior Advanced Quality Engineer
Location
USA, Louisville, KY
How You'll Create Possibilities
• The AQE has ownership and responsibility for new tooling/equipment qualifications in their assigned area. The AQE will become the process expert for that area.
• The AQE develops a robust qualification plan to evaluate capability for each new piece of tooling/equipment brought into AP1. The AQE will work with the AME, factory team, and OEM to deliver quality tooling, equipment, and processes.
• The AQE travels to OEM manufacturing sites for planning meetings, runoffs, and significant production runs. The role also requires getting approval from top before equipment ships from supplier.
• The AQE leads gage development for gages required for production. Utilize GEAs gage specification process. Gain buy-off from cross-functional team on design and inspection quantities/frequencies.
• The AQE leads dimensional analysis meetings of measurement results from new tools/equipment. The AQE builds consensus with design engineers and management to develop next steps.
• The AQE learns and utilizes GEA's 9-step process to integrate quality into the design as early as possible. The AQE participates in drawing reviews.
• Complete PPAP (production part approval process) for newly introduced in-house parts, assemblies, and processes.
• The AQE develops traceability solutions for each piece of equipment and process in their area. Implement digital footprints and poke-yoke solutions. This may include vision systems, pick systems, test systems, genealogy, and line interlocks. The AQE leads and pulses team members for progress on projects.
• Act as the liaison between product design and manufacturing operations to ensure issues with NPIs and new equipment are addressed to achieve world class manufacturing.
• Drive projects within NPIs and new tooling/equipment that positively impact Cost-of-Quality (COQ): scrap, factory yield, concessions, damage, service calls, etc.
• Lead cross-functional team PFMEAs to understand the risks of new part/process changes. Ensure cross-functional team members develop plans to mitigate the most significant risks prior to product launch.
• Interface with assembly line team leaders to develop standard work and job instructions that define what is critical.
• Execute fastener drive-fail studies on new joints to validate torque requirements.
• Responsible for all Quality Manufacturing System (QMS) documentation including MCPs (control plans), MCIs (control instructions), and FRMs (forms), that adhere to the standards ISO 9001.
• Understand GE Appliances technical drawings, both MBD/GD&T and linear dimensions to ensure the quality plans established meet drawing specifications.
• Execute measurement plans that may include 3D part scanning, CMM, hand gages, or other methods of analysis.
• What you need to Succeed
• Experience in a high-volume manufacturing plant environment.
• Experience with manufacturing quality systems
What You'll Bring to Our Team
Minimum Qualifications:
• Bachelor's Degree or higher in Engineering or Technical field
• 5-years of relevant experience
• Leadership and effective communication experience in the definition, design, implementation and troubleshooting of manufacturing processes.
• Self-starter and influencer - metric driven and willing to work with cross-functional teams and hourly workforce.
• Excellent project tracking and detailed planning skills required.
• Skilled in Microsoft Office applications: Excel, Word, PowerPoint, Outlook.
• Influencer and team player - drive quality metrics but willing to look at the bigger picture.
• Good communicator - data driven, makes decisions based on the data. Speaks up in meetings along with leading meetings with a strong passion for world class quality.
• Experience interpreting data to solve manufacturing problems.
Preferred Qualifications:
• Knowledge and experience with injection molding processes are a plus.
• Capability using, programming, and interpreting CMM and 3D scanning.
• Significant experience in high volume manufacturing operations.
• Skilled using Polyworks.
• Proficient understanding and the ability to interpret GD&T MBDs/drawings.
Working Conditions:
• Business casual dress attire
• 70% office leading meetings / scoping / planning / etc.
• 30% factory environment understanding the people / processes / troubleshooting / coordinating part qualifications / etc.
• Support GE Appliances AP1 Laundry Operations.
• Role is based in Louisville, Kentucky.
• First shift hours, but occasional weekends and off-shift hours may be necessary.
• Rental car, gas, hotel room, and meal are paid for by GE Appliances when traveling with a company provided T&L card.