GE Appliances

Senior Controls Engineer

GE Appliances$95K — $115K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in engineering or related discipline
  • 5+ years' experience with tooling procurement & sheet metal die design concepts
  • Familiarity with 3D CAD (ProE, Solidworks, Creo or equivalent)
  • Working knowledge of simulation software (Auto Form or equivalent) preferred
  • Experience with Lean process improvement in manufacturing preferred
  • Prior experience with New Product Introduction (NPI) programs preferred

Responsibilities

  • Partner with design engineers to develop robust tooling designs
  • Lead the Production Preparation Process (3P) for tooling and equipment
  • Ensure designs meet Environmental, Health & Safety (EHS) standards
  • Apply Human Organizational Performance principles for operator safety
  • Collaborate with leaders to align tooling with Lean Manufacturing and Ergonomic Design
  • Understand value streams to enhance material flow and productivity goals
  • Develop Manufacturing Control Plans and Instructions with cross-functional teams

Benefits

  • Opportunity to work in a high-impact, fast-paced manufacturing environment
  • Involvement in New Product Introduction (NPI) programs
  • Collaborative culture with functional leaders
  • Access to continuous improvement and advanced manufacturing practices
  • Opportunity to influence product designs through engineering standards
Full Job Description
GE Appliances is seeking a Senior Tooling Engineer to join our Metal Stamping Advanced Manufacturing Engineering (AME) team. This team owns and continuously evolves the engineering standards for metal stamping tooling and equipment across the enterprise. In this role, you will play a key part in New Product Introduction (NPI) programs and ongoing product line initiatives-driving cost reduction, productivity, and safe, efficient manufacturing operations. This is a high-impact opportunity to work at the intersection of product design, tooling development, and factory execution in a fast-paced, high-volume manufacturing environment. Position Senior Controls Engineer Location USA, Louisville, KY How You'll Create Possibilities Responsibilities: - Partner with part design engineers and Die Engineering to develop robust Die Operational Lineups (DOLs) that meet both product and operational requirements. - Lead and facilitate the Production Preparation Process (3P) to design and implement tooling, equipment, and processes aligned to the full value stream. - Ensure tooling and equipment designs support right-sized equipment, ergonomic workstation design, optimized material presentation, standard work, and single-piece flow. - Ensure all tooling and equipment meet industry and governmental Environmental, Health & Safety (EHS) standards. - Apply Human Organizational Performance (HOP) principles to prioritize operator safety and usability in all designs. - Collaborate with functional leaders to align tooling and processes with Bill of Process (BoP), Lean Manufacturing, Ergonomic Design, and Total Productive Maintenance (TPM) initiatives. - Work closely with factory operations and Lean teams to understand value streams and ensure tooling designs support material flow, workstation layout, model mix, and productivity goals. - Apply the 9-Step Process for tooling and equipment design, engaging Critical Process leaders to ensure robust, repeatable manufacturing processes. - Develop Manufacturing Control Plans (MCPs) and Manufacturing Control Instructions (MCIs) in collaboration with cross-functional teams. - Influence product designs by ensuring Design for Manufacturing & Assembly (DFMA) principles are incorporated early. - Contribute technical expertise and lessons learned to strengthen the metal stamping and AME knowledge base and drive continuous improvement across the organization. What You'll Bring to Our Team Minimum Requirements: - Bachelor's degree in engineering or related discipline - 5+ years' experience with tooling procurement & sheet metal die design concepts, die components and applications - Familiarity in 3D CAD (ProE, Solidworks, Creo or equivalent) required Preferred Qualifications: - Working knowledge of simulation software (Auto Form or equivalent) and relevant input parameters - Experience with implementing Lean process improvement in a manufacturing operation - Prior NPI program experience Working Environment: - Working environment is both an office and manufacturing environment - Hours & Weekends: Working off-shift and weekends will be required Travel: - 20% travel may be required during peak project times for domestic and/or international travel to supplier sites/ plants, etc.

About GE Appliances

GE Appliances is a home appliance manufacturer that produces a range of products including refrigerators, dishwashers, ovens, and laundry machines. The company was founded in 1907 and is headquartered in Louisville, Kentucky. GE Appliances is a subsidiary of Haier Group, a Chinese multinational consumer electronics and home appliances company. The company has a strong focus on innovation and sustainability, and has received numerous awards for its products and practices. GE Appliances has manufacturing facilities in the US and has a presence in over 100 countries.
Learn more about GE Appliances
Size
12,000 employees
Industry
Founded
2004

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