Gerdau S.A.

Process Engineer - Roll Shop

Gerdau S.A.$80K — $95K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering, Business Administration, Materials Science, or related field with 3-5 years of relevant experience, or High School Diploma/GED with 6-8 years of relevant experience.
  • Experience in steel manufacturing, heavy industrial, or process manufacturing environments.
  • Strong working knowledge of steel manufacturing methods and techniques with heavy mill machinery.
  • Experience in scrap processing, melting, casting, rolling, maintenance, and shipping operations.
  • Ability to train and motivate employees while serving as a coach.
  • Strong problem-solving, leadership, and organizational skills.
  • Knowledge of Six Sigma and Lean Manufacturing methodologies is preferred.

Responsibilities

  • Maintain goal and project databases; perform trend analyses and identify data commonalities.
  • Contribute to department goal-setting and achievement.
  • Facilitate training sessions on improvement methodologies and practices for all employees.
  • Develop and coach employees in Continuous Improvement methodologies.
  • Collaborate with Routine Managers on Gerdau processes and 5S initiatives.
  • Identify and resolve chronic problems and reduce process variation.
  • Assist in developing the Annual Action Plan and ensuring compliance with established policies.
  • Implement and oversee CAPEX and improvement projects.

Benefits

  • Support for continuous learning and employee development.
  • Opportunities for leadership and coaching roles.
  • Involvement in high-impact CAPEX projects.
  • Collaboration within a team focused on operational excellence.
  • Emphasis on safety and quality improvement initiatives.
Full Job Description


Your Purpose:

As a Mechanical Process Engineer, you will be responsible for the oversight, contribution to, and support all the trainings and development activities for employees at the mill. You will be responsible for CAPEX projects and compiling and analyzing project data with a moderate scope of responsibility for material manufacturing processes as well as the equipment utilized in the manufacturing process.

Your Work:
  • Maintain goal and project data bases. Perform trend analysis on the performance data as well as identify commonalities within the data.
  • Participate and contribute to the achievement of department goals including goal setting.
  • Facilitate training sessions for all employees on the improvement methodologies, tools, policies, practices, and processes.
  • Develop and coach employees on capabilities and knowledge in the application of the Continuous Improvement methodologies.
  • Collaborate with Routine Managers on subjects pertaining to the Gerdau processes, improve standards, CAPEX standards, audits, 5S initiatives, failure analysis, results management, QIS, FA, 6 Sigma, and other process improvement methodologies.
  • Identify and solve chronic/repetitive problems and failures as well as reduce process variation.
  • Assist with the development of the Annual Action Plan, and the administration of established policies, practices, and procedures.
  • Prepare and approve standards from CAPEX and improvement initiatives.
  • Implement and coordinate CAPEX projects, and Annual Action Plan Improvement Projects.
  • Oversee, contribute to, and support daily improvement management activities, which include providing timely and accurate cost estimates on proposed improvement efforts.
  • Provide consulting services to the departments on improvement methodologies and tools. Design new and revamp existing structures, systems, and equipment.
  • Provide support in implementation, maintenance, and follow up on the vertical and horizontal help chain.
  • Assist with all safety activities.


Qualifications Required:
  • Bachelor's degree in Engineering, Business Administration, Materials Science, or a related field with 3-5 years of relevant experience, OR a High School Diploma/GED with 6-8 years of relevant experience.Experience must be in steel manufacturing, heavy industrial, or process manufacturing environments.Knowledge of standardization and production quality methods required.
  • Strong working knowledge of steel manufacturing methods and techniques involving the use of heavy mill machinery.
  • Previous qualifying experience in scrap processing, melting, casting, rolling, maintenance, finishing, shipping/warehouse operations, and supervisory/facilitation a must.
  • Ability to train, motivate, and serve as a coach to employees.
  • Ability to articulate ideas, provide feedback, resolve conflicts, and identify areas in need of improvement.
  • Strong problem-solving, leadership, and organizational skills.
  • Knowledge of Six Sigma, Lean Manufacturing, or other continuous improvement methodologies a plus.


About Gerdau S.A.

Gerdau S.A. is a Brazilian multinational steel manufacturing company. It is the largest producer of long steel in the Americas and one of the largest suppliers of special steel in the world. The company operates in 10 countries and has over 30,000 employees. Gerdau's products are used in a variety of industries, including construction, automotive, and energy. The company was founded in 1901 and is headquartered in Porto Alegre, Brazil.
Learn more about Gerdau S.A.
Size
30,000 employees
Market Cap
$9.1 billion
Industry
Net Income
$2.3 billion
5 Year Trend
+15.8%
Revenue
$43.8 billion

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