Process Engineer

Alkegen

$75K — $95K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering preferred but not required
  • 3-5+ years of hands-on manufacturing experience, preferably in casting, ceramics, or composites
  • Strong understanding of process control and variation reduction
  • Experience with root cause analysis (e.g., RCA, 8D, CAPA)
  • Familiarity with process documentation and standardization
  • Ability to work daily on the production floor in a fast-paced environment
  • Strong problem-solving and decision-making skills

Responsibilities

  • Monitor and analyze manufacturing processes to identify sources of variation and instability
  • Establish and maintain process parameters, standards, and controls
  • Drive consistency in critical processes such as mixing and curing
  • Implement corrective actions for process deviations
  • Provide real-time troubleshooting on the production floor
  • Partner with operators to resolve process-related issues quickly
  • Analyze scrap trends to identify root causes of defects
  • Lead structured problem-solving to eliminate repeat issues
  • Develop actions to improve yield and reduce rework
  • Develop and enforce standard work instructions and process documentation
  • Support training of operators on updated processes
  • Track key process metrics to identify trends
  • Establish visual controls for process performance
  • Work with Quality to ensure product specifications are met
  • Partner with Maintenance to address equipment-related issues
  • Support Engineering initiatives for process improvements

Benefits

  • Opportunity for hands-on problem-solving on the production floor
  • Engagement with cross-functional teams (Quality, Maintenance, Engineering)
  • Possibility to drive significant improvements in process efficiency
  • Involvement in real-time troubleshooting and proactive solution development
  • Chance to influence standardization and training in manufacturing processes
Full Job Description
Job Requirements

Key Responsibilities
Process Stability & Control
  • Monitor and analyze manufacturing processes to identify sources of variation and instability
  • Establish and maintain process parameters, standards, and controls
  • Drive consistency in critical processes (mixing, forming, curing, firing, etc.)
  • Implement corrective actions to address process deviations and non-conformances
Production Support (Hands-On)
  • Provide real-time troubleshooting on the production floor
  • Partner with operators and supervisors to resolve process-related issues quickly
  • Support production in meeting daily output and efficiency targets
  • Act as the primary technical resource for process-related challenges
Scrap & Yield Improvement
  • Analyze scrap trends and identify root causes of defects (e.g., shrinkage, cracking, dimensional issues)
  • Lead structured problem-solving (8D, root cause analysis) to eliminate repeat issues
  • Develop and implement actions to improve yield and reduce rework
Process Documentation & Standardization
  • Develop, update, and enforce standard work instructions and process documentation
  • Ensure process changes are validated, documented, and sustained
  • Support training of operators on updated processes and standards
Data & Process Monitoring
  • Track key process metrics (yield, scrap, cycle time, throughput)
  • Utilize data to identify trends and drive decision-making
  • Establish visual controls and reporting for process performance
Cross-Functional Collaboration
  • Work with Quality to ensure product meets specifications and customer requirements
  • Partner with Maintenance to address equipment-related process issues
  • Support Engineering initiatives related to process improvements and new methods
Qualifications
  • Bachelor's degree in Engineering (Mechanical, Chemical, Industrial, or related) preferred but not required
  • 3-5+ years of hands-on manufacturing experience (casting, ceramics, composites, or similar preferred)
  • Strong understanding of process control and variation reduction
  • Experience with:
    • Root Cause Analysis (RCA, 8D, CAPA)
    • Process documentation and standardization
    • Scrap reduction and yield improvement
  • Ability to work on the production floor daily in a fast-paced environment
  • Strong problem-solving and decision-making skills


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