Process Development Engineer, Senior Staff

Confluent Medical Technologies

$100K — $130K *
Pharmaceuticals & Biotech
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor of Science in Mechanical/Chemical/Bio-Engineering or equivalent experience
  • 9-12 years of experience in medical device manufacturing and development
  • Hands-on experience with production equipment for complex catheters (e.g., braiding, lamination)
  • Strong understanding of materials (Polyimide, PTFE, FEP, etc.)
  • Experience with statistical analysis techniques (Ppk, ANOVA, DOE)
  • Preferably knowledgeable in SolidWorks for designing fixtures and semi-automated equipment
  • Leadership skills and a professional attitude

Responsibilities

  • Collaborate with team to develop scientific approaches for catheter development
  • Develop and validate manufacturing processes for complex catheter products
  • Analyze and improve existing processes for efficiency and quality
  • Create detailed reports and communications on engineering findings
  • Work with cross-functional teams to enhance overall engineering effectiveness
  • Support new product introduction and cost reduction initiatives
  • Design new process parameters and tools to optimize manufacturing and quality

Benefits

  • Opportunity for career advancement within a team-oriented environment
  • Engagement in innovative projects that contribute to healthcare solutions
  • Mentorship opportunities for professional growth
  • Exposure to cutting-edge medical device manufacturing technologies
  • Collaborative work culture that promotes cross-functional learning
Full Job Description
Job Description:

We are looking for a Process Development Engineer, Senior Staff to join our Austin, TX team. As a uniquely qualified candidate, you will:
  • Work in a team environment to accomplish scientific approaches to complex Catheter development.
  • Develop manufacturing processes for products in the area of complex catheters.
  • Perform process analysis, improvements and process validation (IQ/OQ/PQ)
  • Create reports and/or other communications to effectively report engineering findings.
  • Works with cross-functional teams to become a pivotal member of Confluent engineering
  • Support new product introduction, cost reduction, and revenue generating projects
  • Develop and design new process parameters, tooling, and methods for manufacturing.
  • Optimize processes to meet manufacturing quality controls, build time, cost, yield targets.
  • Generate clear and concise work instructions, test methods, and visual standards.
  • Perform Process Characterization Study's using appropriate statistical techniques including DOE's, support protocols and reports.
  • Design and develop fixtures and semi-automated equipment for the assembly of complex catheters to meet cost and throughput objectives
  • Technical support manufacturing including production related matters involving day to day troubleshooting
  • Train production personnel as required
  • Maintain cleanliness of the work environment.
  • Mentor less experienced engineers.
  • Responsible for performing design reviews and pre-validation assessments to ensure the safe and environmentally sound start-up of new processes.
  • Practice company safety and quality, policies and procedures that actively require conformance.
  • Contribute to the effectiveness of the quality system by actively participating in NCR's, complaints, CAPA's, and root cause investigations


Education and Experience:
  • Bachelor of Science in Mechanical/Chemical/Bio-Engineering. Equivalent work experience maybe considered in extenuating circumstances.
  • 9-12 years of experience in medical device manufacturing and development
  • Hands-on experience with a variety production equipment used in complex catheters manufacturing process is preferred (Braiding, Lamination, extrusion, laser welding, hot bonding).
  • Strong materials process understanding of: Polyimide, PTFE, FEP, Pebax, Nylons, and Urethanes is preferred
  • Experience applying a variety of statistical analysis techniques (Ppk, ANOVA, DOE, etc.)
  • Experience designing fixtures and simple semi-automated equipment using SolidWorks is preferred
  • Authoritative figure in area of expertise.
  • Greenbelt or higher training is preferred.
  • Strong overall knowledge of entire field of work, complex level engineering experience.
  • Familiar with technical literature and standards related to area of expertise.
  • Extensive hands-on experience
  • Leadership skills
  • Attention to detail, professional attitude, team player


We regret that we are unable to sponsor employment visas or consider individuals on time-limited visa status for this position.

Only qualified candidates will be contacted.

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