Process Development Engineer, Device & Packaging - New Brunswick NJ

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$96K — $116K *
Pharmaceuticals & Biotech
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical, Biomedical, Industrial Engineering, or related field; advanced degree preferred.
  • 5 years of experience in regulated industries for Bachelor's degree holders; 2+ years for advanced degree holders.
  • Experience in process development within Medical Devices or Pharmaceuticals, especially in aseptic processing and device assembly.
  • Willingness to travel domestically and internationally for up to 15% of the time.
  • Familiarity with Lean and Six Sigma methodologies for process improvement.

Responsibilities

  • Develop fill-finish and device assembly processes for sterile and drug-device combination products.
  • Collaborate with Clinical and Commercial teams to ensure robust product development through all phases.
  • Participate in design for manufacturing assessments and provide recommendations for new products.
  • Engage in Design Reviews to ensure product manufacturability and design robustness.
  • Support knowledge transfer to internal and external manufacturing sites, including equipment and process validations.
  • Provide ongoing technical support to manufacturing sites to enhance product process stability.
  • Implement process performance metrics and lead process improvement initiatives using Lean and Six Sigma.

Benefits

  • Comprehensive health coverage including medical, dental, and vision.
  • Retirement savings plan with company matching contributions.
  • Employee wellness programs including fitness and mental health resources.
  • Generous paid time off policy, including holidays and personal days.
Full Job Description
Process Development Engineer, Device and Packaging Development Job Type: Full-Time Location: New Brunswick, NJ Drug Product Development (DPD) Position Summary: The Sterile Product and Device Development team within the Drug Product Development team and greater Product Development and Supply organization supports the BMS pipeline to create patient centric products. We now have a vacancy for a Process Development Engineer to join our team and contribute to our success in meeting the needs of our business and our patients. The Process Development Engineer, Device and Packaging Development is an individual contributor accountable for the following: Under the general guidance, the Process Development Engineer will contribute to the development of fill finish and device assembly processes for sterile drug products and drug-device combination products, supporting clinical introduction and commercial launch. Collaborate with Clinical and Commercial Manufacturing to develop robust fill-finish and device assembly processes for new products, from early device and combination product development through prototyping, scale up, clinical, and commercialization. Participate in design for manufacturing (DFM) activities and process assessments to identify fits/gaps for new products, recommend manufacturing-process strategy, and support manufacturing site selection activities as needed. Participate in Design Reviews to ensure design robustness and manufacturability. Support knowledge transfer into internal and external manufacturing sites (CMOs) - including component specifications, test methods, equipment specifications, vendor / equipment selection, vendor management, factory acceptance testing (FAT), and qualification - and assist in the development and execution of IQ/OQ/PQ as well as process validations for combination products in accordance with established regulations, corporate policies and procedures. Provide technical support to manufacturing sites in close partnership with Clinical and Commercial Manufacturing to sustain product and process robustness and improve equipment performance, productivity, and asset utilization, including ongoing process performance metrics where applicable. Support product or process improvement and optimization at internal and external sites utilizing Lean and Six Sigma methodologies and support process risk assessment activities to identify critical process parameters and develop control plans to mitigate risks. Evaluate post design transfer changes (component, product, process) for impact on the manufacturing process, documentation, and design control elements, working with the manufacturing site, R&D, and Quality to assess risk/impact based on Design History File and in accordance with Design Controls. Additional Qualifications/Responsibilities Qualifications: Minimum Bachelor of Science/Engineering in Mechanical, Biomedical, Industrial Engineering, or relevant engineering discipline. Advanced Degree (MS/M Eng) preferred. Minimum 5 years' work experience in a regulated industry with a Bachelor's degree, 2+ years with an advanced degree. Process development and engineering experience in the Medical Device, sterile drug products, Pharmaceutical or Biotechnology industry, with experience in aseptic processing (including filling), device assembly, labeling, molded plastic components and automated inspection. Ability to travel domestically and internationally, up to 15%. Ability to apply Lean and Six Sigma methodologies to process and product improvement is a plus. Demonstrated ability to: Influence areas not under direct control to achieve objectives. Work in a matrix environment and effectively support internal & external manufacturers and suppliers. Apply disciplined process development methods aligned with design controls, technology transfer, and validation principles for device and combination products. Strong technical, analytical and skills, as well as strong mechanical aptitude. Apply strong technical writing skills to draft protocols, reports, test methods, procedures, work instructions. Communicate effectively, including internal/external presentations to suppliers, sites, and Sr. Management. If you come across a role that intrigues you but doesn't perfectly line up with your resume, we encourage you to apply anyway. You could be one step away from work that will transform your life and career. Compensation Overview: New Brunswick - NJ - US: $96,290 - $116,678

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