Operational Excellence Leader (CI Manager)

Clarios

$90K — $120K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree or equivalent experience in engineering, manufacturing, operations, or a related field
  • 3-5+ years of manufacturing experience with leadership responsibility
  • Proven leadership in continuous improvement initiatives (Lean, Six Sigma, DMAIC)
  • Ability to influence both hourly workforce and plant leadership
  • Strong analytical skills with proficiency in data tools (e.g., Power BI)
  • Ability to thrive in a high-accountability, fast-paced environment
  • Strong communication skills for conveying expectations at all levels

Responsibilities

  • Identify operational performance gaps and develop continuous improvement strategies
  • Achieve approximately $300K in annual cost savings through various initiatives
  • Administer HPT program, ensuring consistent metrics and execution across shifts
  • Support the Plant Manager with performance reporting and analytics
  • Lead cross-functional teams, ensuring accountability for improvement execution
  • Drive adoption of Lean, Six Sigma, and DMAIC methodologies
  • Enhance data capabilities supporting Industry 4.0 initiatives

Benefits

  • Medical, dental, and vision care coverage with 401(k) matching starting on hire date
  • Tuition reimbursement, perks, and discounts
  • Parental and caregiver leave programs
  • Comprehensive paid time off and flexible spending options
  • Short- and long-term disability and basic life insurance
  • Employee Assistance Program and business travel insurance
  • Workplace with LEED certification for sustainability and full-service cafeteria
Full Job Description
What You Will Do

As an OEx Leader (Operational Excellence Lead / CI Manager) at our Middletown, Delaware manufacturing plant, you will report directly to the Plant Manager and lead continuous improvement initiatives while owning the site's High Performance Team (HPT) program. This role is fully onsite in a high-volume, 24/7 union facility and combines operational excellence, cost savings delivery, and HPT program execution. You will play a critical role in driving plant performance, ensuring accountability across all shifts, and supporting leadership in achieving operational targets.

How You Will Do It:
• Identify operational performance gaps and lead the development and execution of continuous improvement strategies across the plant.
• Deliver approximately $300K in annual hard savings through initiatives focused on OEE, productivity, scrap reduction, and cost optimization.
• Own and administer the HPT (High Performance Team) program, ensuring scorecards, metrics, and meetings are accurate, consistent, and executed across all shifts.
• Support the Plant Manager with performance reporting, analytics, and operational insights to drive informed decision-making.
• Facilitate and lead cross-functional teams, holding supervisors and leaders accountable for continuous improvement execution.
• Drive adoption of Lean, Six Sigma, and DMAIC methodologies to improve plant performance and standardization.
• Partner with supervisors and leadership to strengthen engagement, communication, and execution of HPT initiatives.
• Develop and enhance data and analytics capabilities, supporting Industry 4.0 initiatives such as MES and predictive analytics.
• Promote and sustain a culture of continuous improvement within a fast-paced, high-accountability environment.
• Operate effectively across shifts, supporting a 24/7 production environment and maintaining strong visibility on the plant floor.

What We Look For

Required
• Bachelor's degree or equivalent experience in engineering, manufacturing, operations, or a related field with hands-on plant experience
• 3-5+ years of experience in a manufacturing environment with demonstrated leadership responsibility.
• Proven experience leading continuous improvement initiatives in a plant setting (Lean, Six Sigma, DMAIC).
• Demonstrated ability to lead and influence both hourly workforce and plant leadership.
• Strong analytical and systems proficiency (e.g., Power BI, CI tracking tools, or similar platforms).
• Ability to operate in a fast-paced, deadline-driven environment with high accountability.
• Strong communication skills, with the ability to clearly convey expectations across all levels of the organization.

Preferred
• Background in engineering, maintenance, or operations leadership roles.
• Experience in a unionized manufacturing environment operating a 24/7 schedule.
• Experience owning or supporting structured team-based programs (e.g., HPT, engagement, or CI initiatives).
• Demonstrated success delivering measurable cost savings and productivity improvements.
• Experience presenting to large groups and translating operational data into actionable insights.
• Strong project management skills with the ability to execute independently in a lean team environment.

What you get:
  • Medical, dental and vision care coverage and a 401(k) savings plan with company matching - all starting on date of hire
  • Tuition reimbursement, perks, and discounts
  • Parental and caregiver leave programs
  • All the usual benefits such as paid time off, flexible spending, short-and long-term disability, basic life insurance, business travel insurance, and Employee Assistance Program
  • Global market strength and worldwide market share leadership
  • HQ location earns LEED certification for sustainability plus a full-service cafeteria and workout facility


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