ARES Corporation

Head of Manufacturing

ARES Corporation$130K — $180K *
Manufacturing & Automotive
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • B.S. or higher in relevant engineering fields or equivalent experience
  • 10+ years in manufacturing and proven path from prototype to high-rate production
  • Track record scaling complex hardware programs and owning related metrics
  • Deep knowledge in precision machining and advanced aerospace production methods
  • Strong DFM/DFA background and constructive design critique ability
  • Experience with AS9100 quality systems and ITAR/EAR regulations
  • Proven success in building and qualifying a supplier base for flight-grade components
  • Demonstrated leadership experience with teams from small to large scale
  • Self-directed with a hands-on approach to building teams and processes
  • Effective communicator at all organizational levels.

Responsibilities

  • Own the entire manufacturing stack for gas turbine hardware from processes to production quality
  • Drive the transition from first article to high-rate production, managing yield and costs
  • Develop advanced manufacturing techniques including precision machining and robotics
  • Translate product designs into scalable production methods focused on cost and quality
  • Lead manufacturing process validations and establish documentation infrastructure
  • Provide expert DFM/DFA input to engineering early in the design process
  • Develop a tooling strategy for both internal and external production processes
  • Build and qualify supplier partnerships for flight-rate production support
  • Establish manufacturing quality systems compliant with AS9100
  • Support engine integration with manufacturable solutions
  • Mentor and lead a growing manufacturing team as the program scales.

Benefits

  • 100% company-paid medical, dental, and vision insurance for employees and dependents
  • Full company-paid life insurance and both short- and long-term disability coverage
  • Open PTO policy plus 13 paid company holidays
  • 8 weeks of paid parental leave and comprehensive leave options
  • Access to mental health services and financial coaching as wellness resources
  • Flexible Spending Accounts (FSA), Health Savings Accounts (HSA), and commuter benefits
  • Development opportunities including mentorship and skill development
  • 401(k) plan with company matching
Full Job Description
About the Role

We're hiring a hands-on, high-agency Head of Manufacturing to own how our engines get built, from first article through high-rate production. You will own the entire manufacturing organization: process development and automation, tooling, factory build-out, production operations, supplier qualification, and the quality systems that hold it all together.

This is a build-it role before it is a run-it role. In the near term you will work directly on the floor, develop processes yourself, and stand up the production system alongside the engineering team. As the program scales, you will own the manufacturing strategy for an entire engine line and build the organization (engineers and technicians) that runs it. The defining outcome of this role is the journey from prototype builds to repeatable, high-rate output of propulsion hardware.
Responsibilities
  • Own the full manufacturing stack for gas turbine hardware: process development, automation, tooling, production operations, and quality, from development builds through rate production.
  • Drive the ramp from first articles to repeatable high-rate production, owning yield, cycle time, scrap, capacity, and cost as the program scales.
  • Develop and deploy advanced manufacturing and automation: precision machining, additive (DMLS/LPBF), robotics and custom equipment, sheet metal, brazing, welding (TIG/EB/laser), heat treatment, coatings, and rotor balancing.
  • Translate designs into scalable, repeatable production methods with clear alignment on cost, quality, and schedule.
  • Lead manufacturing process validation (PFMEA, PPAP, first article inspection, control plans) and mature the documentation and work-instruction infrastructure the floor runs on.
  • Provide authoritative DFM/DFA input to engineering at the design stage: early, direct, grounded in production reality, and aimed at parts that can be held to tolerance at scale.
  • Own tooling, fixture, and gauging strategy across internal and external production.
  • Build and qualify a supplier and manufacturing-partner base capable of supporting flight-rate production; own process audits and first article reviews.
  • Establish and enforce manufacturing quality systems aligned with AS9100 and applicable regulatory requirements (NADCAP, ITAR/EAR).
  • Support engine integration and test campaigns with manufacturable, fieldable solutions.
  • Build, mentor, and lead the manufacturing team (engineers and technicians) as the program scales from a hands-on core to a full production organization.
Qualifications
  • B.S. or higher in Manufacturing, Mechanical, Aerospace, Industrial, or Materials Engineering, or equivalent depth of experience.
  • 10+ years in manufacturing, production, or advanced-manufacturing engineering, with demonstrated ownership of the path from prototype through high-rate production.
  • Proven track record scaling a complex hardware program from development to high-volume production, owning the operational metrics that come with it.
  • Deep working knowledge of precision machining, additive manufacturing, and modern production methods relevant to aerospace hardware; experience with factory automation, equipment engineering, or robotics a strong plus; familiarity with EDM, rotor balancing, and specialty joining processes a plus.
  • Strong DFM/DFA background with the ability to push back on design intelligently and constructively.
  • Experience establishing and operating manufacturing quality systems in regulated environments (AS9100, NADCAP, DoD/FAA); familiarity with ITAR/EAR.
  • Proven ability to build and qualify a supplier base for flight-grade components.
  • Proven people leader: built and led teams of engineers and technicians, ideally from a small core through significant scale.
  • Self-directed and execution-focused, comfortable working hands-on while building team and infrastructure simultaneously.
  • Low ego, high accountability, and a clear communicator at every level of the organization.
Compensation & Benefits

Compensation for this role is based on a range of factors including experience, education, critical skills, and business considerations. Actual offers may vary. Where a salary range is displayed, it reflects an estimate only. Highly competitive equity grants are included in most full-time offers.

We offer comprehensive benefits for full-time employees, including:
  • Premium Healthcare Coverage: 100% company-paid medical, dental, and vision insurance for you and your eligible dependents
  • Complete Protection: Full company-paid life insurance, short-term disability, and long-term disability coverage
  • Flexible Time Off: Open PTO policy plus 13 paid company holidays
  • Family Support: 8 weeks of paid parental leave and comprehensive leave options
  • Wellness Resources: Access to mental health services, Employee Assistance Program, and financial coaching
  • Pre-Tax Benefits: Flexible Spending Accounts (FSA), Health Savings Accounts (HSA), and commuter benefits
  • Professional Growth: Development opportunities including mentorship and skill development
  • Retirement Planning: 401(k) plan with company matching

The recruiter assigned to this role can share more information about the specific compensation and benefit details associated with this role during the hiring process.

You'll thrive here if you:
  • Own problems the moment you see them and drive them to resolution regardless of whose area they touch
  • Lead by example at every level, and check your ego at the door. The best idea wins, full stop
  • Can prioritize ruthlessly when the list is longer than the day
  • Believe that discipline and rigor are what create the freedom to move fast - not obstacles to it

Joining a company this early is not for everyone. And the people who do their best work here tend to know exactly why they want it.

What makes it exceptional: you won't be maintaining someone else's legacy. You'll help define the architecture from first principles, follow your work all the way to fielded hardware. You will operate with almost no layers between an idea and a decision. Real breadth, real ownership, real stakes.

What's genuinely hard: ambiguity is the default, the intensity is real, and it carries startup risk. You'll often build the process before you can build the thing. Priorities shift as we learn. If that tradeoff sounds like exactly what you've been looking for, we want to hear from you.

About ARES Corporation

ARES Corporation is a privately held company that provides engineering, project management, risk management, and technology solutions for clients in the aerospace and defense industries. The company was founded in 1992 and is headquartered in McLean, Virginia. ARES Corporation has worked on a variety of projects, including the development of the Orion spacecraft for NASA and the design of the Air Force's next-generation bomber. The company has also provided support for the Department of Defense and other government agencies.
Learn more about ARES Corporation
Size
1,000 employees
Market Cap
$9.6 billion
Industry
Net Income
$484 million
Revenue
$1.5 billion
NASDAQ

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