Koch Industries

AQP Engineer

Koch Industries$80K — $95K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering OR 4+ years of relevant Quality Engineering experience
  • Minimum of 1 year in an automotive, manufacturing, or industrial setting
  • Experience with Quality Management Systems (QMS) and new product launch activities
  • Proficient in quality planning tools: PFMEA, Control Plans, PPAP, MSA
  • Knowledge of GD&T, metrology, and structured problem-solving methodologies

Responsibilities

  • Develop and manage Project Quality Plans for new products
  • Review and create quality documentation such as PFMEA and control plans
  • Lead problem-solving initiatives using 8D methodology
  • Collaboration with teams to prevent quality issues and improve processes
  • Partner with Manufacturing Quality Engineering for Safe Launch plans
  • Support sample submission and product launch timelines
  • Review and approve supplier product documentation

Benefits

  • Medical, dental, and vision insurance
  • Flexible spending and health savings accounts
  • Life insurance and disability coverage
  • Retirement plan options with company contributions
  • Paid vacation and time off
  • Educational assistance programs
  • Infertility assistance and paid parental leave options
Full Job Description
Your Job

We are seeking an Advanced Quality Planning Engineer who will play a critical role in ensuring flawless new product launches by integrating advanced quality planning processes early in product development. As part of our commitment to excellence, you will leverage your expertise in APQP, Design of Experiments (DOE), DFMEA/PFMEA, Control Plans, Lean Six Sigma methodologies, and reliability testing to proactively identify and mitigate risks.

What You Will Do

  • Develop and manage the Project Quality Plan for new products and modifications, ensuring alignment with the Voice of the Customer and timely completion of all quality deliverables
  • Review, update, and create essential quality documentation, including PFMEA, control plans, and inspection plans
  • Lead problem-solving efforts using the 8D methodology to analyze and resolve new product customer complaints and internal quality issues during product launch
  • Collaborate with cross-functional teams to prevent the recurrence of quality issues and drive systemic improvements in Product Development processes
  • Partner with Manufacturing Quality Engineering to develop and conduct Safe Launch plans and perform process and product audits
  • Work with Product Development Teams (Design engineers, process / tooling engineers, project managers, product managers, and prototype / plant operators) to support sample submission, prototype, and initial launch parts delivery on time.
  • Review and approve supplier product documentation for new and modified components
  • Oversee PPAP documentation review and timely submission to customers; facilitate development of measurement plans and lead product disposition at First Off Tool (FOT) and Qualification stages, including ownership of gauges and inspection fixtures
  • Conduct Measurement System Analysis (MSA), capability studies, and statistical analyses


Who You Are (Basic Qualifications)

  • Bachelor's degree in Engineering OR 4+ years of experience performing Quality Engineering responsibilities in a manufacturing environment
  • Minimum 1 year of Quality Engineering experience in an automotive, manufacturing, or industrial environment
  • Experience supporting Quality Management Systems (QMS) and product development or new product launch activities
  • Experience using quality planning and measurement tools, including PFMEA, Control Plans, PPAP, MSA, capability studies, and statistical analysis software (e.g., Minitab)
  • Experience applying GD&T, metrology, customer-specific requirements, and structured problem-solving methodologies (e.g., 8D, RCA, CAPA)


What Will Put You Ahead

  • Formal training in Design of Experiments (DOE), Advanced Quality Planning tools such as DFMEA, PFMEA, Control Plans, Lean/Six Sigma methodologies, and reliability test planning
  • Proven experience performing and facilitating DFMEA/PFMEA and leveraging Advanced Quality Planning tools to improve product and process quality
  • Strong knowledge of manufacturing processes, including testing, molding, stamping, and assembly operations
  • Practical experience with Quality Management Systems (ISO 9001 or IATF 16949) and supplier auditing to ensure compliance and foster continuous improvement


This role is not eligible for VISA sponsorship.

Any compensation range provided for a role is an estimate determined by available market data. The actual amount may be higher or lower than the range provided considering each candidate's knowledge, skills, abilities, and geographic location. If you have questions, please speak to your recruiter about the flexibility and detail of our compensation philosophy.

Hiring Philosophy

All Koch companies value diversity of thought, perspectives, aptitudes, experiences, and backgrounds. We are Military Ready and Second Chance employers. Learn more about our hiring philosophy here .

Our Benefits

Our goal is for each employee, and their families, to live fulfilling and healthy lives. We provide essential resources and support to build and maintain physical, financial, and emotional strength - focusing on overall wellbeing so you can focus on what matters most. Our benefits plan includes - medical, dental, vision, flexible spending and health savings accounts, life insurance, ADD, disability, retirement, paid vacation/time off, educational assistance, and may also include infertility assistance, paid parental leave and adoption assistance. Specific eligibility criteria is set by the applicable Summary Plan Description, policy or guideline and benefits may vary by geographic region. If you have questions on what benefits apply to you, please speak to your recruiter.

Additionally, everyone has individual work and personal needs. We seek to enable the best work environment that helps you and the business work together to produce superior results.

#LI-CK1

About Koch Industries

Koch Industries, Inc. is an American privately-held multinational conglomerate corporation based in Wichita, Kansas. Its subsidiaries are involved in the manufacturing, refining, and distribution of petroleum, chemicals, energy, fiber, intermediates and polymers, minerals, fertilizers, pulp and paper, chemical technology equipment, ranching, finance, commodities trading, and investing. Koch owns Infor, Invista, Georgia-Pacific, Molex, Flint Hills Resources, Koch Pipeline, Koch Fertilizer, Koch Minerals, Matador Cattle Company, i360, and Guardian Industries. The firm employs 120,000 people in 60 countries, with about half of its business in the United States. The company is the largest non-Canadian landowner in the Athabasca oil sands. With annual revenues of $110 billion by 2014, the company is the largest privately held company in the United States. In 2007, it was ranked as the largest privately held company. If Koch Industries had been a public company in 2013, it would have ranked 17th in the Fortune 500. The company was founded by its namesake, Fred C. Koch, in 1940 after he developed an innovative crude oil refining process. Fred C. Koch died in 1967 and his majority interest in the company was split amongst his four sons. In June 1983, after a bitter legal and boardroom battle, the stakes of Frederick R. Koch and William "Bill" Koch were bought out for $1.1 billion and Charles Koch and David Koch became majority owners in the company. Charles owns 42% of the company; trusts for the benefit of Elaine Tettemer Marshall and Elaine's children, Preston Marshall and E. Pierce Marshall Jr., own 16% of the company. The heirs of David Koch, who died on August 23, 2019, own the balance, 42%, of the corporation.
Learn more about Koch Industries
Industry
Founded
1940

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