GE Vernova

Thermal Spray Industrialization & Process Development Engineering Technician

GE Vernova$76K — $114K *
Aerospace & Defense
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • Technical education and certifications in thermal spray processes.
  • 10+ years of hands-on experience in thermal spray process development.
  • Proficient in developing thermal spray coatings, especially HVOF and APS.
  • Strong background in coating microstructure evaluation and metallographic analysis.
  • Excellent communication skills to work in multi-disciplinary teams.
  • Willingness to work on-site in a manufacturing environment.

Responsibilities

  • Industrialize and scale thermal spray coating processes for high-volume production.
  • Collaborate with engineering to qualify HVOF and APS processes from lab to full-scale.
  • Ensure repeatable production processes meet specifications and quality requirements.
  • Support thermal spray cells operations with a focus on quality and efficiency.
  • Diagnose and resolve process and equipment issues to ensure stability.
  • Conduct metallographic evaluations and mechanical tests to assess coating quality.
  • Collaborate across departments to achieve production goals.

Benefits

  • Comprehensive medical, dental, vision, and prescription drug coverage.
  • Access to a Health Coach and 24/7 nurse support.
  • Employee Assistance Program for counseling and referrals.
  • 401(k) retirement plan with company matching and contributions.
  • Tuition and adoption assistance.
  • Paid parental leave and disability benefits.
  • 12 paid holidays and permissive time off.
Full Job Description
Job Description Summary
As a member of the Process Industrialization team, you will be an active contributor to create, maintain, and execute the standard in how to develop and industrialize manufacturing processes using a team-based approach.

You will be responsible for the new coating process development and launch at the Greenville manufacturing plant.

The focus will be on testing and developing new, or improving upon existing, manufacturing process by utilizing a standard framework.

If you know how to turn a thermal spray coating into a rock-solid quality, repeatable production process, we want you.

We're seeking a hands-on highly experienced Thermal Spray Industrialization & Process Development Engineering Technician to lead the development, qualification, industrialization, and serial life production.

You will focus on High Velocity Oxy-Fuel (HVOF) and Atmospheric Plasma Spray (APS) coating processes for gas turbine high-performance components.

This role blends practical coating cell work, metallographic preparation, microstructural analysis, machinery problem solving, and the design of fixtures/masking to enable repeatable, cost-effective production, all while operating within our SQDC (Safety, Quality, Delivery, Cost) values. You will work in a multi-disciplinary, multi-group environment, aligning R&D, manufacturing, quality, and customer teams toward a common goal, requiring clear, concise communication and strong collaboration skills.

Job Description

What you'll do
  • Your main mission will be to Industrialize and scale thermal spray coating processes to support GE Vernova's largest volume expansion.
  • Work along with engineering team and develop, qualify, and industrialize HVOF and APS thermal spray processes from lab to full-scale production.
  • Understand the critical thermal spray parameters and ensure frozen process, repeatable production processes that meet print and specification requirements.
  • Operate and support thermal spray cells, including robotic spray programs, with a focus on quality, cycle time, and potential defect reduction and waste.
  • Diagnose and resolve coating, equipment, and process issues to ensure long-term process stability.
  • Perform and interpret metallographic evaluations and mechanical testing to assess coating quality and lead root-cause analysis of defects.
  • Read and execute shop work instructions.
  • Collaborate across engineering, operations, quality, and R&D to deliver results quickly in a high-volume manufacturing environment.
  • This role is 100% time on GE Vernova located in Greenville SC site.


What you'll bring (Basic Qualifications):
  • Combination of technical education, certifications, and significant hands-on thermal spray process development experience.
  • 10+ years of hands-on thermal spray process development experience in manufacturing or industrialization environments.
  • Proven experience to develop new thermal spray coatings and have solid understanding in plasma and/or HVOF parameters.
  • Significant hands-on experience with HVOF and/or APS coating process development, qualification, and production support.
  • Strong skills in coating microstructure evaluation and metallographic analysis (optical, image analysis).
  • Excellent written and verbal communication skills; proven track record working in multi-group environments toward shared goals.
  • Ability and desire to work on site in a manufacturing environment.
  • Ability to work off-shift or flexible schedule at times as required by project timelines.
  • Expertise working with Fanuc Robot.


What will make you stand out (Desired Qualification):
  • 15+ years of hands-on thermal spray process development experience in a manufacturing and project environment (HVOF or APS).
  • Proven experience designing fixtures/masking for production coating applications.
  • Experience with MCrAlY bond coats, TBC ceramic topcoats (e.g. YSZ), coatings.
  • Gas turbine or aerospace coatings qualification experience or other high-performance industrial coating applications.
  • Knowledge of blasting, masking, heat treatment, and post-processing of coated parts.


This role requires access to U.S. export-controlled information. If applicable, final offers will be contingent on ability to obtain authorization for access to U.S. export-controlled information from the U.S. Government.

For candidates applying to a U.S. based position, the pay range for this position is between $76,300.00 and $114,400.00. The Company pays a geographic differential of 110%, 120% or 130% of salary in certain areas. The specific pay offered may be influenced by a variety of factors, including the candidate's experience, education, and skill set.

Bonus eligibility: discretionary annual bonus.

This posting is expected to remain open for at least seven days after it was posted on July 09, 2026.

Available benefits include medical, dental, vision, and prescription drug coverage; access to Health Coach from GE Vernova, a 24/7 nurse-based resource; and access to the Employee Assistance Program, providing 24/7 confidential assessment, counseling and referral services. Retirement benefits include the GE Vernova Retirement Savings Plan, a tax-advantaged 401(k) savings opportunity with company matching contributions and company retirement contributions, as well as access to Fidelity resources and financial planning consultants. Other benefits include tuition assistance, adoption assistance, paid parental leave, disability benefits, life insurance, 12 paid holidays, and permissive time off.

GE Vernova Inc. or its affiliates (collectively or individually, "GE Vernova") sponsor certain employee benefit plans or programs GE Vernova reserves the right to terminate, amend, suspend, replace, or modify its benefit plans and programs at any time and for any reason, in its sole discretion. No individual has a vested right to any benefit under a GE Vernova welfare benefit plan or program. This document does not create a contract of employment with any individual.

About GE Vernova

GE Vernova is an energy business company. They provide digital, energy consulting, energy financial services, gas power, grid solutions, nuclear energy, power conversion, renewable energy, steam power, and so on.

GE Vernova Careers

There has never been a more opportune time to join GE Vernova, a leader in innovative energy solutions. As a pivotal player in the energy sector, GE Vernova offers a plethora of job opportunities that cater to a diverse range of skills and professional aspirations.

Work You’ll Do

Embark on a career at GE Vernova and contribute to the transformation of the energy landscape. GE Vernova’s team is at the forefront of innovation, driving growth and sustainability with cutting-edge technology. Lead in a unique role where industry expertise meets leadership in energy innovation. GE Vernova provides a platform where professionals can leverage their skills to influence global energy solutions. Engage with a team of experts dedicated to pioneering developments in the energy sector. GE Vernova is home to a dynamic team focused on creating impactful solutions that address global energy challenges.

Introducing the GE Vernova Professional Growth Path

GE Vernova is committed to fostering professional growth through comprehensive career development opportunities. The company supports its team members' career trajectories with robust training programs, including leadership development and diversity training.

Innovate and Lead

Join GE Vernova to work on transformative projects at the intersection of energy, technology, and sustainability. The company’s commitment to innovation is reflected in its continuous pursuit of next-generation energy solutions.

Cultivate Your Career

At GE Vernova, career advancement is a priority. The company offers a range of positions that encourage professional growth and skill enhancement. GE Vernova’s supportive culture and commitment to professional development make it an ideal place to advance your career.

Explore Job Opportunities and Internships

GE Vernova is actively hiring and offers various positions and internships that cater to a wide range of professional interests and expertise. From engineering to project management, GE Vernova provides a fertile ground for professionals and interns to thrive.

The GE Vernova Commitment to Diversity and Innovation

GE Vernova is dedicated to creating a diverse and inclusive workplace. The company values diversity as a source of innovation and competitive advantage. By fostering an inclusive culture, GE Vernova attracts top talent from diverse backgrounds, enhancing creativity and driving innovation.

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