Role DescriptionForm Energy is hiring a Staff Process Development Engineer to lead the invention and scale-up of new manufacturing processes for our Gas Diffusion Electrode (GDE). As part of our GDE Advanced Manufacturing team, you will lead new process development for GDE fabrication - from early feasibility through pilot-line qualification - in collaboration with Materials Science, Product Development, Manufacturing Engineering, and Quality teams. This is an exciting opportunity to help shape and be part of the growth of a fast-moving company with breakthrough technology and an incredible mission!
Relocation Assistance is available.
What you'll do:- Lead development of new and next-generation GDE manufacturing processes, from bench-scale concept through pilot-line qualification
- Design and execute experiments to characterize and optimize process parameters against quality, throughput, and performance targets
- Partner with Materials Science and Product Development to translate new material formulations into manufacturable, scalable processes
- Drive root-cause investigations for process and quality excursions, translating experimental data into corrective actions
- Define process specifications and control plans, and own technical handoff of new processes to Manufacturing Engineering for scale-up
- Train and mentor engineers and technicians supporting process development trials
- Be a champion for safety in the development of new processes and equipment
What you'll bring:- 7+ years of experience in process development or manufacturing engineering, ideally in batteries, electrodes, or advanced materials manufacturing
- Demonstrated experience designing and executing experiments and translating results into robust, production-ready processes
- Hands-on experience with material processing equipment and process characterization techniques
- Experience using statistical methods to guide process development decisions
- Bachelor's degree in Materials Science, Mechanical Engineering, Chemical Engineering, or a related field
- Excellent communication and organizational skills, with a proven ability to lead cross-functional technical initiatives independently
Where you'll work:This role is based at Form Factory 1 in Weirton, WV-an easy commute from the city of Pittsburgh, PA. This 550,000-square-foot facility is our hub for high-volume battery production and a leader in the new era of American energy manufacturing.
Relocation assistance is available.#LI-Onsite
Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.
When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.
To build America's energy future, we need everyone at the table.
