Form Energy

Staff NPI Project Engineer

Form Energy$90K — $120K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • 6-10 years in manufacturing engineering, NPI, or engineering change management.
  • Experience managing product/process changes on active manufacturing lines.
  • Familiarity with ERP systems (Oracle preferred), work orders, and BOM management.
  • Strong intuitive understanding of mechanical systems and assembly processes.
  • Ability to navigate and create structure in ambiguous situations.
  • Excellent cross-functional communication skills.

Responsibilities

  • Own end-to-end mechanical product and process changes for battery pack systems.
  • Map engineering changes against production line state, identifying quality and schedule risks.
  • Lead production trials for modified designs, defining plans and documenting outcomes.
  • Coordinate cutover planning across functions to ensure smooth transitions.
  • Translate engineering changes into manufacturing terminology and documentation.
  • Maintain change visibility and alignment with Technical Program Manager across NPI efforts.
  • Act as operations liaison in design reviews to ensure manufacturing readiness.
  • Help develop NPI systems and standards as the function matures.

Benefits

  • 100% coverage of medical, dental, and vision premiums for employees from day one.
  • 80% coverage of healthcare premiums for dependents.
  • At least 12 weeks of paid leave for new parents, up to 20 weeks for birthing parents.
  • Generous vacation policies to recharge and support work-life balance.
Full Job Description
Role Description

Form Energy is hiring an NPI Project Engineer to own the introduction and implementation of mechanical product and process changes into our Weirton, WV manufacturing facility. This role sits within Operations Engineering and works in close partnership with our Technical Program Manager to ensure that every change - from next-generation pack-level design updates to equipment and process iterations - lands in production in a controlled, quality-safe, and schedule-conscious way. You will help build the systems, workflows, and standards that define how Form Energy scales new products into manufacturing. This is an exceptional opportunity to shape a critical function at a company developing breakthrough technology for long-duration energy storage. Relocation assistance is available.

What you9ll do:
  • Own the end-to-end introduction of mechanical product and process changes into the manufacturing line, with initial focus on battery pack systems
  • Map all incoming engineering changes against production line state, identifying risks to quality, throughput, and schedule before cutover
  • Lead production trials for new or modified designs - defining trial plans, success criteria, timing, and documenting outcomes
  • Drive structured cutover planning, coordinating timing across engineering, supply chain, warehouse, and production to ensure clean transitions with no unplanned disruption
  • Translate engineering changes into manufacturing execution language - work orders, Oracle transactions, line flow impacts, and BOM/routing updates
  • Partner closely with the TPM to maintain change visibility, milestone tracking, and cross-functional alignment across all active NPI efforts
  • Serve as the operations voice in design reviews and change control processes, pushing back on changes that lack manufacturing readiness
  • Help develop NPI systems and standards - change intake, readiness criteria, trial governance, and cutover checklists - as this function matures
What you9ll bring:
  • 6-10 years of experience in manufacturing engineering, NPI, or engineering change management in a high-complexity production environment (automotive, aerospace, energy, or similar)
  • Demonstrated experience managing product or process changes into a live manufacturing line, including trial execution, change control, and cutover coordination
  • Hands-on familiarity with ERP systems (Oracle preferred) including work order flow, BOM management, and routing
  • Strong mechanical systems intuition - ability to read engineering drawings, understand pack/module assembly processes, and assess change impact on production
  • Proven ability to work independently in ambiguous environments and build structure where little exists
  • Excellent cross-functional communication - comfortable engaging engineering, supply chain, warehouse, and production teams simultaneously
Where you9ll work:

This role is based at Form Factory 1 in Weirton, WV-an easy commute from the city of Pittsburgh, PA. This 550,000-square-foot facility is our hub for high-volume battery production and a leader in the new era of American energy manufacturing. Relocation assistance is available.

#LI-Onsite

Humanity is a cornerstone of Form Energy9s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family9s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

About Form Energy

Form Energy is an American energy storage technology and manufacturing company that is developing and commercializing a pioneering iron-air battery capable of storing electricity for 100 hours at system costs competitive with legacy power plants. Form’s multi-day battery will reform the global electricity system to reliably run on 100% low-cost renewable energy, every day of the year. Form Energy was founded by energy storage veterans who came together in 2017 with a unified mission to reshape the global electric system by creating a new class of low-cost multi-day energy storage systems. Driven every day by Form’s interlocking core values of humanity, excellence, and creativity, our team is deeply motivated and inspired to transform the energy landscape and create a better world.
Learn more about Form Energy
Size
50 employees
Industry
Founded
2017

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